Form No. 3392-999 Rev A Grass Collection System Groundsmaster® 7200 Series with 60-inch Mower (For Machines with Kubota Engines Only) Model No. 30460—Serial No. 315000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Figure 1 1. Collection system model and serial number location Introduction Important: This kit can only be used on machines with a Kubota engine.
Contents Safety Safety ........................................................................... 3 Safety and Instructional Decals ................................. 4 Setup ............................................................................ 5 1 Preparing the Mower ............................................. 6 2 Installing the Pulley Assembly................................. 6 3 Removing the Existing Anti-Scalp Roller and Bracket...............................................................
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Qty. Use No parts required – Prepare the mower. Double pulley assembly Pulley nut 1 1 Install the pulley assembly. No parts required – Remove the existing anti-scalp roller and bracket.
Note: Determine the left and right sides of the machine from the normal operating position. 1 Preparing the Mower No Parts Required Procedure Perform the following procedure to prepare the mower for attaching the blower and finishing kit. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. Figure 3 1. New pulley nut 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 2.
3 4 Removing the Existing Anti-Scalp Roller and Bracket Installing the Blower Pivot for a 60 inch Bagger No Parts Required Parts needed for this procedure: Procedure 1 Blower pivot 1 Metal template 1. Clean the area around the right, rear anti-scalp wheel. 3 Bolt (3/8 x 1 inch) 2. Remove the anti-scalp roller from the bracket by loosening and removing the flange nut (3/8 inch) and axle bolt (3/8 x 4-1/2 inch) as shown in Figure 4. Save all hardware for later use.
Figure 6 Figure 5 1. Mower deck 2. Drill three, 1/8 inch pilot holes and 13/32 inch diameter holes, here 3. Template with the number 60 in it 4. Template location on mower deck 5. Nuts 6. Carriage bolts 1. Mower deck 4. Bolt (3/8 x 4-1/2 7. Bushing inch) 2. Bolt (3/8 x 1 inch) 5. Spacer 3. Locknut, (3/8 inch) 6. Anti-scalp roller 9. Drilled holes 8. Blower pivot assembly 5 5. Install the new blower pivot with 3 bolts (3/8 x 1 inch) and 3 locknuts (3/8 inch) using the drilled holes (Figure 6).
Figure 8 1. Link mounting bracket 3. Link 2. Small clevis pin 4. Small cotter pin Figure 7 1. Link mounting bracket 2. Install the bagger mounting bracket to the bottom of the machine with 2 large clevis pins and 2 large cotter pins (Figure 9). 3. Flanged locknut (3/8 inch) 2. Bolt (3/8 inch) 3. Rotate the bagger mounting bracket up and attach it to the link with a small clevis pin and small cotter pin (Figure 9).
7 8 Installing the Handle Assembly Installing the Bagger Assembly Parts needed for this procedure: Parts needed for this procedure: 1 Handle assembly 1 Pin 1 Bagger assembly 2 Roll pin 2 Pin and hairpin cotter pin assembly 2 Nut (3/8 inch) 1 Threaded rod 2 Yoke 2 Clevis pin spring Procedure 1. Position the handle assembly onto the handle mount assembly (Figure 10). 2. Secure the handle assembly with a pin and a roll pin (Figure 10).
Figure 12 1. Yoke 2. Nut 3. Threaded rod 4. 9 inches (229 mm) apart 8. Tighten the nuts against the yokes. 9. Install the yokes to the bagger assembly and handle and secure it with 2 clevis pin springs (Figure 13). 10. Rotate the bagger handle linkage up to the bagger assembly and secure it with a clevis pin spring (Figure 13). Loosen and rotate the yoke if needed to align with the bagger assembly. Figure 11 1. Lower mounting bracket 4. Rotate bagger up 2. Hook 5.
9 10 Routing the Blower Belt into the Blower Assembly Installing the Blower Assembly Parts needed for this procedure: Parts needed for this procedure: 1 Blower belt 1 Spring 1 Blower assembly Procedure WARNING Procedure An uncovered discharge opening could allow the mower to throw objects in the operator's or bystander's direction and result in serious injury. Also, contact with the blade could occur. 1. Install the belt around the blower pulley (Figure 14). 2.
Figure 16 1. Blower assembly 3. Pivot hole 2. Mower deck 4. Blower assembly peg Figure 18 1. Spring loaded idler pulley 3. Close the blower assembly to see if the latches are adjusted correctly. Loosen or tighten the bolt so the latches firmly hold the blower assembly against the mower deck, but can be released by hand (Figure 17). 3. Long hook end 2. Short hook end 5. Pull the spring loaded idler pulley back and route the belt around the mower deck pulley.
11 Installing the Discharge Tubes Parts needed for this procedure: 1 Upper tube 1 Middle tube 1 Lower tube 6 Bolt, (#10 x 3/4 inches) 6 Locknut, (#10) 6 Washer, (7/32 inch) Figure 21 Procedure Important: Make sure the mower deck is in the lowest height-of-cut position while installing the discharge tubes. 1. Lower tube 4. Flat washer, (7/32 inch) 2. Middle tube 5. Locknut, (#10) 3. Drill 7/32 inch diameter 6. Bolt, (#10 x 3/4 inches) holes here (use upper tube as a template) 1.
Figure 25 1. Middle and lower tube 9. Slide the lower tube onto the blower assembly and latch them together (Figure 26). Figure 23 1. Hood plate 4. 19 mm (3/4 inch) 2. Upper tube 5. Edge of tube 2. Upper tube Note: There are two latches on the blower housing. 3. Hood in the down position 7. Once the 3/4 inch (19 mm) measurement has been achieved, mark the upper tube on the outside where the rubber seal protrudes out.
. Install the lower tube onto the blower housing and secure it with the latches. 17. Lift and lower the mower deck to verify that the end of the tube does not come out of the bagger hood. 12 Installing the Belt Cover and Bolt Parts needed for this procedure: Belt cover 1 Bolt (1/2 x 2-1/2 inches) 1 Nut (1/2 inch) Figure 27 1. Blower assembly 4. Upper tube 2. Lower tube 5. Bagger hood 3. Middle tube 6. Drill 7/32 inch diameter holes here (use upper tube as a template) Procedure 1.
14 Checking the Tire Pressure No Parts Required Procedure Note: Increase the tire pressure due to the additional weight. Check and increase the air pressure in the front caster wheels and rear tires (Figure 31). Figure 30 1. 6 inch (152 mm) height-of-cut hole Pressure: Rear tires–20 psi (138 kPa) 3. Bolt (1/2 x 2-1/2 inches) Front caster wheels–30 psi (172 kPa) 2.
Operation Positioning the Flow Baffle Note: Determine the left and right sides of the machine from the normal operating position. The flow baffle is adjustable by loosening the nuts on top of the mower deck. Adjust the flow baffle to the align with the blower opening. Important: Set the parking brake when leaving the machine unattended, even if just for a few minutes.
Clearing Obstructions from the Collection System 3. Unlatch the lower tube from the blower and remove the tube from the blower assembly. 4. Remove the tube from the bagger hood. 5. Lower the mower deck to the lowest height-of-cut position. WARNING When the collection system is in operation, the blower can be rotating and cut off or injure hands. 6. Unlatch the belt cover over the mower pulley assembly. 7. Remove the blower belt from the mower pulley assembly.
Transporting Machines CAUTION As the bagger fills, extra weight is added to the back of the machine. If you stop and start suddenly on hills, you may lose steering control or the machine may tip. Do not leave grass or debris in the bagger while transporting the machine on a trailer or truck. DANGER Transporting the machine with grass or debris in the bagger can damage the machine. • Do not start or stop suddenly when going uphill or downhill. Avoid uphill starts.
Curb Climbing and Loading Always lift the deck to the highest position when loading the machine on trailers or ascending/descending a curb. Leaving the mower in a lower position can cause damage to the mower while loading and going over a curb. If a curb is higher than 6 inches (152 mm), cross it at a sharp angle with the deck fully raised. Use extreme caution when loading onto a trailer.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Inspect the blower belt. • Inspect the collection system. Before each use or daily • Clean the hood screen. • Clean the collection system. Every 25 hours • Inspect the blower belt. Every 50 hours • Grease the idler arm. Every 100 hours • Grease the handle pivot. • Inspect the collection system. Cleaning the Bagger Screen Replacing the Blower Belt 1.
Grease the blower belt idler arm (Figure 38). Figure 36 1. Spring loaded idler pulley 3. Long hook end Figure 38 2. Short hook end 7. Pull back on the spring loaded idler pulley and install the belt onto the spring loaded idler pulley (Figure 35). Grease the handle pivot (Figure 39). Checking and Adjusting the Blower Latch Close the blower assembly to see if the latches are adjusted correctly.
Inspecting the Collection System Service Interval: After the first 8 hours Every 100 hours 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Check the upper tube, lower tube, bagger, and the blower assembly. Replace these parts if they are cracked or broken. 4. Check the bagger frame. Replace any parts that are cracked or broken. 5.
Adjusting the Door Opening Adjusting the Latches Perform this after adjusting the door closing. The latches can be adjusted after the open and closed door positions have been set. Adjust the handle link to obtain the maximum door opening. Lengthen the handle link to open the door farther. Shorten the handle link to open the door less (Figure 41 and Figure 42). 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2.
Installing the Mower Blades In most mowing conditions, the standard high lift blades will provide the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium lift or low lift blades will reduce dust and dirt blowout while providing effective bagging air flow. Contact an Authorized Service Dealer for the proper blades for different mowing conditions. Refer to the mower Operator's Manual for more information on installing blades.
Storage 1. Clean the bagger. Refer to Cleaning the Bagger. 2. Inspect the bagger for damage. Refer to Inspecting the Collection System. 3. Make sure the bagger is empty and thoroughly dry. 4. Check the belt for wear or cracks. 5. Store the machine in a clean, dry place, out of direct sunlight. If you must store the machine outside, cover it with a weatherproof cover. This protects the plastic parts and extends the life of the machine.
Troubleshooting Problem Abnormal vibration. Reduced bagging performance. Blower and tubes plug too frequently. Possible Cause 1. Cutting blade(s) is/are bent or unbalanced. 1. Install new cutting blade(s). 2. Blade mounting bolt is loose. 3. Loose blower pulley or pulley assembly. 4. Worn blower belt. 5. Blower fan blade(s) is/are bent or unbalanced. 2. Tighten the blade mounting bolt. 3. Tighten the appropriate pulley. 1. Always operate the collection system at full throttle. 2.
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Declaration of Incorporation Model No. 30460 Serial No. Product Description Invoice Description General Description Directive 315000001 and Up Grass Collection System, Groundsmaster 7200 Series with 60-inch Mower GRASS COLLECTION SYSTEM-GM7200 Grass Collection System 2006/42/EC, 2000/14/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
