Form No. 3358-640 Rev B Groundsmaster®7200 and 7210 Mower Model No. 30360—Serial No. 280000001 and Up Model No. 30360TE—Serial No. 280000001 and Up Model No. 30363—Serial No. 280000001 and Up Model No. 30363TC—Serial No. 280000001 and Up Model No. 30363TE—Serial No. 280000001 and Up Model No. 30461—Serial No. 280000001 and Up Model No. 30462—Serial No. 280000001 and Up Model No. 30464—Serial No. 280000001 and Up Model No. 30465—Serial No. 280000001 and Up Model No. 30464TC—Serial No.
Warning CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Because in some areas there are local, state, or federal regulations requiring that a spark arrester be used on the engine of this machine, a spark arrester is available as an option. If you require a spark arrestor, contact your Authorized Service Dealer.
Contents Daily Maintenance Checklist............................... 38 Lubrication............................................................. 39 Greasing the Bearings and Bushings.................... 39 Servicing the Mower Deck Gear Box Lubricant ....................................................... 41 Engine Maintenance............................................... 43 Air Cleaner Maintenance .................................... 43 Servicing the Engine Oil .....................................
Safety ◊ inadequate braking; ◊ the type of machine is unsuitable for its task; Machines with model numbers 30360TE, 30461, 30462, 30363TC, 30363TE, 30464, 30465, or 30464TC meet or exceed CEN standard EN 836:1997 and ANSI B71.4-2004 specifications in effect at the time of production. Machines with model numbers 30360 and 30363 meet or exceed ANSI B71.
• • • • • • • • • • Replace worn or damaged parts for safety. • If the fuel tank has to be drained, do this outdoors. • On multi-bladed mowers, take care as manually rotating one blade can cause other blades to rotate. • When machine is to be parked, stored or left unattended, lower the mower deck.
Sound Pressure Level • Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles. Note: The data contained in this section only pertains to units marked with the CE logo ( ). • Watch for ditches, holes, rocks, dips, and rises that change the operating angle, as rough terrain could overturn the machine.
Slope Chart 7
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard—do not operate the mower with the deflector up or removed, keep the deflector in place. 3. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 112-1461 1.
110-8254 1. Engine–Stop 2. Engine—Run 3. Engine—Start 110-8253 1. PTO–Off 2. PTO—On 3. Fast 4. Continuous variable setting 5. Slow 110-9796 1. Read the Operator’s Manual for information on fuses. 110-8252 1. Read the Operator’s Manual. 2. Parking brake 3. Hydraulic oil 4. Fuel 5. Engine coolant 6.
110-9774 1. Forward 3. Slow 5. Reverse 2. Fast 4. Neutral 6. Backward 7. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 8. Read the Operator’s Manual for more information on the hydraulic oil. 100-6578 93-7818 1. Entanglement hazard, belt—do not operate the machine with the shields or guards removed; always keep the shields and guards in place; stay away from moving parts. 1.
106-6755 1. Engine coolant under pressure. 2. Explosion hazard—read the Operator’s Manual. 3. Warning—do not touch the hot surface. 4. Warning—read the Operator’s Manual. 106-9206 1. Wheel torque specifications 2. Read the Operator’s Manual. 107-3069 1. Warning—there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
106-9290 1. 2. 3. 4. Inputs (not active on this machine) High temperature shutdown High temperature warning 5. 6. 7. 8. In seat Power Take-off (PTO) Parking brake Off Neutral 9. 10. 11. 12. Outputs Power Take-off (PTO) Start Energize to Run (ETR) 13. Start 14. Power 110-9781 1. 2. 3. 4. 5. Warning—read the Operator’s Manual. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. Warning—do not touch the hot surface.
107-1866 1. Sliding and loss of control hazard and tipping hazard, drop-offs—do not operate the machine near drop-offs, slopes greater than 15 degrees, or water; keep a safe distance from drop-offs; do not turn sharply while traveling fast, instead, slow down and turn gradually; if the roll bar is raised, wear the seat belt; if the roll bar is lowered, do not wear the seat belt. Manufacturer’s Mark 1. Indicates the blade is identified as a part from the original machine manufacturer.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 Tire 1 Install the left rear tire (model 30464TC and 30363TC only). 2 3 4 5 6 No parts required – Activate and charge the battery (model 30464TC and 30363TC only). No parts required – Adjust the ROPS. No parts required – Check the tire pressure. No parts required – Install weights. No parts required – Check the hydraulic fluid, engine oil, and coolant levels.
Note: After the battery has been activated, add only distilled water to replace normal loss, although maintenance-free batteries should not require water under normal operating conditions. Warning CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Figure 3 1. Vent caps 3.
4 Connecting cables to the wrong post could damage the electrical system and result in personal injury. Checking the Tire Pressure Note: Ensure that the battery cables are routed away from any sharp edges or moving parts. No Parts Required Procedure 3 The tires are over inflated for shipping. Therefore, release some of the air to reduce the pressure. The correct air pressure is 15 psi (103 kPa) in the rear tires and 25 psi (172 kPa) in the caster wheels.
5 Installing Weights (For CE Compliance) No Parts Required Procedure Machines with 72 inch decks installed and no other attachments, do not need added weight to meet CE standards. However, you may need to purchase and install additional weight depending on mower deck size/type and the attachments you install on the machine. The following table lists the various attachment configurations and the additional front weight needed for each model: Attachment Configuration Weight Required with a 62 inch (157.
Product Overview 7 Reading the Manuals and Viewing the Training Materials Parts needed for this procedure: 1 Operator’s Manual 1 Engine Operator’s Manual 1 Parts Catalog 1 Operator Training Material 1 Pre-delivery Inspection Sheet 1 Engine warranty 1 CE certificate Figure 6 1. 2. 3. 4. Procedure Motion control lever Seat Seat belt Parking brake lever 5. 6. 7. 8. Mower deck lift lever Fuel cap (both sides) Roll bar Foot operated mower lift pedal 1. Read the manuals. 2.
Parking Brake Lever Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 8). To release the parking brake, push the parking brake lever forward and down. Figure 9 1. Foot operated deck lift lever Ignition Switch The ignition switch has three positions: Off, On/Preheat, and Start. Figure 8 1. Parking brake lever 2.
Engine Coolant Temperature Warning Light Specifications Note: Specifications and design are subject to change without notice. This light glows and the cutting blades stop if the engine coolant temperature is high. If the machine is not stopped and the coolant temperature rises another 20° F, the engine will stop.
Operation petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: Note: Determine the left and right sides of the machine from the normal operating position. • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214. • The blended fuel composition should meet ASTM D975 or EN590. This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure.
In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Always place fuel containers on the ground away from your vehicle before filling. Figure 11 1.
There is no rollover protection when the roll bar is in the down position. • Lower the roll bar only when absolutely necessary. • Do not wear the seat belt when the roll bar is in the down position. • Drive slowly and carefully. • Raise the roll bar as soon as clearance permits. Figure 13 • Check carefully for overhead clearances (i.e. branches, doorways, electrical wires) before driving under any objects and do not contact them. 3.
Operating on wet grass or steep slopes can cause sliding and loss of control. This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. Wear hearing protection when operating this machine. There is no rollover protection when the roll bar is down.
Releasing the Parking Brake 5. Move the throttle lever midway between the Fast and Slow positions (Figure 17). Push forward and down on the parking brake lever to release the parking brake (Figure 15). 6. Turn the ignition key clockwise to the Run position (Figure 18). The glow plug light will turn on for 6 seconds. Figure 18 1. Ignition switch 2. Off Figure 16 7. After the glow plug indicator light goes out, turn the key to the Start position. When the engines starts release the key.
Stopping the Engine • To go Straight backward, slowly pull the motion control levers rearward (Figure 19). 1. Disengage the PTO, move the motion control levers to the neutral locked position, set the parking brake, and move the throttle lever to the Slow position. 2. Let the engine idle for 60 seconds. 3. Turn the ignition key to the Off position (Figure 18). Wait for all moving parts to stop before leaving the operating position. 4. Remove the key before transporting or storing machine.
Raising and Lowering the Mower with the Deck Lift Pedal Children or bystanders may be injured if they attempt to move or operate the tractor while it is unattended. The foot operated lift pedal raises and lowers the mower deck (Figure 21). The engine must be running for you to use this pedal. Always remove the ignition key and set the parking brake when leaving the machine unattended, even if just for a few minutes.
Figure 22 1. PTO switch Disengaging the PTO To disengage, push the PTO switch to the off position. Adjusting the Height-of-Cut The height-of-cut is adjusted from 1 to 6 inches (2.5 to 15.8 cm) in 1/4 inch (6 mm) increments by relocating the stop pin into different hole locations. Figure 23 1. With the engine running, pull back on the deck lift lever until the mower deck is fully raised and release the lever immediately (Figure 23). 1. Deck lift lever 2. Stop pin 2.
Figure 24 1. Screw 2. Flange-head bolt 3. Skid 4. Nut Figure 25 1. Flange nut 2. Bushing 3. Anti-scalp roller 4. Remove the flange-head bolts and nuts from each skid. 5. Move each skid to the desired position and secure them with the flange-head bolts and nuts. 4. Spacer 5. Bolt 4. Select a hole so the anti-scalp roller is positioned to the nearest corresponding height-of-cut desired (Figure 26). Note: Only use the top or center sets of holes to adjust the skids.
2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands. 4. Remove the fasteners securing each roller on your mower deck and move the rollers up or down as desired; refer to Figure 27 through Figure 31 as applicable for your mower. Figure 29 Guardian Mower Decks Only 1. Bolt 2. Front under-deck roller 3. Nut 4.
If you rise from the seat when the PTO is engaged there is a 1 second delay and then the engine stops. Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. 1. Sitting on the seat, engage the parking brake and move the PTO to on. Try starting the engine; the engine should not crank.
Positioning the Seat Changing the Seat Position The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock the seat (Figure 34). Figure 32 1. Side panel cover 2. Latches On the face of the SCM are 11 LEDs that illuminate to indicate various system conditions. Seven of these lights can be used by the operator for system diagnosis.
Figure 35 1. Seat suspension knob 2. Operator weight setting Changing the Back Position The back of the seat can be adjusted to provide a comfortable ride. Position the back of the seat where it is most comfortable. Figure 36 1. Seat latch To adjust it, turn the knob, under the right-side arm rest, in either direction to provide the best comfort (Figure 34).
slope. This will minimize the ramp angle. The trailer or truck should be as level as possible. Important: Do not attempt to turn the unit while on the ramp; you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. Both maneuvers can cause the unit to tip backward. Loading a unit onto a trailer or truck increases the possibility of backward tip-over and could cause serious injury or death.
Figure 38 1. Trailer 2. Full width ramp 3. Not greater than 15 degrees 4. Full width ramp—side view Figure 39 1. Front tie-down (left side shown) 2. Rear tie-downs Transporting Machines Operating Tips Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury.
Select the Proper Height-of-Cut Setting to Suit Conditions Remove approximately 1 inch (25 mm) or no more than 1/3 of the grass blade when cutting. In exceptionally lush and dense grass, you may have to slow down the forward speed and/or raise the height-of-cut to the next higher setting. Important: If cutting more that 1/3 of the grass blade off, or in sparse long grass or dry conditions, the use of flat sail blades is recommended to reduce air-borne chaff, debris, and deck drive component strain.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Check the alternator belt tension. • Torque the frame mounting bolts. • Torque wheel lug nuts. After the first 50 hours • Change the mower deck gear box lubricant • Change the engine oil and filter. After the first 200 hours • Change the hydraulic oil and filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri.
If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 40 Service Interval Chart Lubrication Important: The fittings on the axles of the caster wheels are not illustrated. Ensure that you grease these fittings as well.
Figure 41 40
Figure 42 Checking the Mower Deck Gear Box Lubricant Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the unit when it is still hot and avoid directing high-pressure or high volume spray at the bearings or seals. Service Interval: Every 150 hours 1. Position the machine and cutting unit on a level surface. 2. Lower the mower deck to the 1 inch (2.5 cm) height-of-cut. 3.
8. Replace the drain plug. 5. Lift the footrest, exposing the top of the mower deck. 6. Remove the dipstick/fill plug from the top of the gear box (Figure 43) and make sure that the lubricant is between the marks on the dipstick. 9. Add enough lubricant, approximately 12 oz. (283 ml), until the level is between the marks on the dipstick. Note: Do not over fill or the gearbox may be damaged. Figure 43 1. Fill plug and dipstick 7.
Engine Maintenance Important: Avoid using high pressure air which could force dirt through the filter into the intake tract. 4. Remove and replace the primary filter (Figure 44). Air Cleaner Maintenance • Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Check the whole clean air intake system for leaks, damage, or loose hose clamps. Important: Do not clean the used element to avoid damage to the filter media. 5.
1. Park the machine on a level surface, lower the mower deck, move the throttle lever to the Slow position, stop the engine, and remove the key from the ignition switch. Open the hood. 2. Remove the dipstick (Figure 45), wipe it clean, and install the dipstick. Remove the dipstick and check the oil level. The oil level should be up to the Full mark on the dipstick. Figure 46 1. Oil filter 2. Drain plug 4. Clean the area around the drain plug. 5.
Fuel System Maintenance 4. Remove the filter canister and clean the mounting surface. 5. Lubricate the gasket on the filter canister with clean oil. 6. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an additional 1/2 turn. 7. Tighten the drain plug on the bottom of the filter canister. Note: Refer to Adding Fuel for proper fuel recommendations. Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive.
The electric fuel pump will begin operation, thereby forcing air out around the air bleed screw. The engine may start during this procedure. Moving fans and belts in a running engine can severely injure you or bystanders. The engine may start during this procedure. Moving fans and belts in a running engine can severely injure you or bystanders. Keep hands, fingers, loose clothing/jewelry, and hair away from the engine fan and belt during this procedure.
Electrical System Maintenance Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
Drive System Maintenance (refer to the decal next to the fuses (Figure 51) for a diagram of each fuse and its amperage). Note: If a fuse blows frequently, you probably have a short in the electrical system and should have it serviced by a qualified service technician. Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 52). Maintain the air pressure in the front and rear tires.
Cooling System Maintenance Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap. Figure 53 1. 2. 3. 4. 5. Nut Bearing spacer Outer bearing seal Cone bearing Inner bearing seal 6. 7. 8. 9.
1. Check the level of the coolant in the expansion tank (Figure 54). The coolant level should be between the marks on the side of the tank. 3. After the radiator is thoroughly cleaned, clean out debris that may have collected in the channel at the radiator base. 4. Close the hood. Figure 54 1. Expansion tank 2. If coolant level is low, remove the expansion tank cap and replenish the system. Do not overfill. 3. Install the expansion tank cap.
Brake Maintenance 4. Move the switch toward the tab on the brake shaft until the distance between the tab and switch body is 0.015 to 0.045 inch (0.4 to 1 mm) (Figure 56). Adjusting the Parking Brake Interlock Switch 5. Secure the switch. 6. Test the adjustment as follows: 1. Stop the machine, move the control levers fully into the neutral-locked position, set the parking brake, and remove the ignition key. A.
Belt Maintenance stop the engine, set the parking brake, and remove the ignition key. Checking the Alternator Belt 2. Remove the belt covers from the top of the cutting unit and set the covers aside. Service Interval: Every 200 hours After the first 10 hours 3. Using a breaker bar or similar tool, move the idler pulley for the top belt (Figure 58) away from the top drive belt to release the belt tension and allow the belt to be slipped off the pulleys.
Controls System Maintenance 4. Holding the control lever against the frame, move the switch toward the lever until the distance between lever and switch body is 0.015 to 0.045 inch (0.4 to 1 mm) (Figure 60). Adjusting the Control Lever Neutral Interlock Switch 5. Secure the switch. 6. Repeat steps 3 to 5 for the other lever. 7. Install the front panel. 1. Stop the machine, move the control levers fully into the neutral-locked position, set the parking brake, and remove the ignition key.
Adjusting the Traction Drive for Neutral This adjustment must be made with drive wheels turning. Mechanical or hydraulic jacks may fail to support machine and cause a serious injury. • Use jack stands when supporting machine. Figure 62 • Do not use hydraulic jacks. 4. Adjustment bolt 5. Yoke 1. Clevis pin 2. Slot 3. Jam nuts The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. 6.
Electrical system will not perform proper safety shut off with jumper wire installed. • Remove jumper wire from wire harness connector and plug connector into seat switch when adjustment is completed. • Never operate this unit with jumper installed and seat switch bypassed. 12. Lower the seat into position. 13. Remove the jack stands. Adjusting the Maximum Ground Speed 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2.
Figure 67 Figure 66 1. Stop bolt 2. Control lever 1. Control lever 2. Control lever post 3. Jam nut 4. 0.060 inch (1.5 mm) 3. Bolts 4. Have someone push the control lever posts (not the control levers) all the way forward into the maximum speed position and hold them there. 5. Thread the stop bolt all the way in (away from the control lever). 6. Push the control lever all the way forward until it stops and hold it there. 5.
Hydraulic System Maintenance The reservoir is filled at the factory with approximately 5 quarts (4.7 l) of high quality tractor transmission/hydraulic fluid. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used.
Figure 70 1. Hydraulic reservoir drain plug 2. Filter 3. Transmission case drain plug Figure 69 1. Dipstick 4. Clean the area around the hydraulic oil filter and remove it (Figure 70). 2. Fill cap 5. Immediately install a new hydraulic oil filter. 4. Remove the dipstick and wipe it with a clean rag (Figure 69). 5. Place the dipstick into the filler neck; then remove it and check level of fluid (Figure 69). 6. Install the hydraulic reservoir and transmission case drain plugs. 7.
Mower Deck Maintenance Check the blades daily for sharpness, and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. If you raise the machine using only a jack to support it while you work under the mower deck, the jack could tip, causing the mower deck to fall, crushing you or bystanders.
Checking for Bent Blades 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Rotate the blades until the ends face forward and backward (Figure 73). Measure from a level surface to the cutting edge, position A, of the blades (Figure 73). Note this dimension. Figure 73 Figure 72 1.
Removing the Blades Blades must be replaced if a solid object is hit, if the blade is out of balance or is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. Figure 75 1. Blade 2. Balancer Installing the Blades 1. Install the blade onto the spindle shaft (Figure 76). Contact with a sharp blade can cause serious injury.
2. Set the cutting unit to the desired height of cut, move the throttle lever to the Slow position, stop the engine, set the parking brake, and remove the ignition key. 3. Check and adjust front and rear tractor tire pressure; refer to Checking Tire Pressure in , page . 4. Check for bent blades. 5. Remove the covers from the top of the cutting units. 6. Rotate the blade on each spindle until the ends face forward and backward. 7. Measure from the floor to the front tip of the cutting edge. 8.
Cleaning Cleaning Under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Figure 79 1. Bolt 2. Spacer 3. Locknut 4. Spring 5. Spring installed 6. Grass Deflector 7.
Storage A. Remove the battery terminals from the battery posts. Machine B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. 1.
Schematics Electrical Schematic (Rev.
(Rev.
Notes: 67
Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
