Form No. 3361-201 Rev B Groundsmaster® 7200 and 7210 with 60in Side Discharge Mower Model No. 30467—Serial No. 280000001 and Up Model No. 30468—Serial No. 280000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Warning CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Because in some areas there are local, state, or federal regulations requiring that a spark arrester be used on the engine of this machine, a spark arrester is available as an option. If you require a spark arrestor, contact your Authorized Service Dealer.
Contents Fuel System Maintenance ....................................... 42 Servicing the Water Separator ............................. 42 Cleaning the Fuel Tank ....................................... 42 Fuel Lines and Connections................................ 42 Bleeding the Fuel System .................................... 42 Bleeding Air From the Injectors .......................... 43 Electrical System Maintenance................................ 44 Servicing the Battery...............................
Preparation Safety • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. • Warning—fuel is highly flammable. – Store fuel in containers specifically designed for this purpose. – Refuel outdoors only and do not smoke while refueling. – Add fuel before starting the engine.
Toro Riding Mower Safety • When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation. The following list contains safety information specific to Toro products or other safety information that you must know that is not included in the safety standard. • Never operate the machine with damaged guards, shields, or without safety protective devices in place.
• Avoid sudden starts when mowing uphill because the mower may tip backwards. • Be aware that loss of traction may occur going downhill. Weight transfer to the front wheels may cause drive wheels to slip and cause loss of braking and steering. • Always avoid sudden starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly off the slope. • Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Slope Chart 7
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard—do not operate the mower with the deflector up or removed, keep the deflector in place. 3. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 112-1461 1.
110-8254 1. Engine–Stop 2. Engine—Run 3. Engine—Start 110-8253 1. PTO–Off 2. PTO—On 3. Fast 4. Continuous variable setting 5. Slow 110-9796 1. Read the Operator’s Manual for information on fuses. 110-8252 1. Read the Operator’s Manual. 2. Parking brake 3. Hydraulic oil 4. Fuel 5. Engine coolant 6.
110-9774 1. Forward 3. Slow 5. Reverse 2. Fast 4. Neutral 6. Backward 7. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 8. Read the Operator’s Manual for more information on the hydraulic oil. 100-6578 93-7818 1. Entanglement hazard, belt—do not operate the machine with the shields or guards removed; always keep the shields and guards in place; stay away from moving parts. 1.
106-6755 1. Engine coolant under pressure. 2. Explosion hazard—read the Operator’s Manual. 3. Warning—do not touch the hot surface. 4. Warning—read the Operator’s Manual. 106-9206 1. Wheel torque specifications 2. Read the Operator’s Manual. 107-3069 1. Warning—there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
106-9290 1. 2. 3. 4. Inputs (not active on this machine) High temperature shutdown High temperature warning 5. 6. 7. 8. In seat Power Take-off (PTO) Parking brake Off Neutral 9. 10. 11. 12. Outputs Power Take-off (PTO) Start Energize to Run (ETR) 13. Start 14. Power 110-9781 1. 2. 3. 4. 5. Warning—read the Operator’s Manual. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. Warning—do not touch the hot surface.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 2. No fire, open flame, or smoking. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 5. Read the Operator’s Manual. 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; explosive gases can cause blindness and other injuries 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 10. Contains lead; do not discard.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 Description Use Qty. No parts required – Adjust the ROPS. No parts required – Check the tire pressure. No parts required – Check the hydraulic fluid, engine oil, and coolant levels.
2. View the operator training materials. 2 Checking the Tire Pressure No Parts Required Procedure The tires are over inflated for shipping. Therefore, release some of the air to reduce the pressure. The correct air pressure is 15 psi (103 kPa) in the rear tires and 25 psi (172 kPa) in the caster wheels. 3 Checking Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Checking the Hydraulic Fluid Level in , page . 2.
Parking Brake Lever Product Overview Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 6). To release the parking brake, push the parking brake lever forward and down. Figure 4 1. 2. 3. 4. Motion control lever Seat Seat belt Parking brake lever 5. 6. 7. 8. Mower deck lift lever Fuel cap (both sides) Roll bar Foot operated mower lift pedal Figure 6 1.
Engine Coolant Temperature Warning Light This light glows and the cutting blades stop if the engine coolant temperature is high. If the machine is not stopped and the coolant temperature rises another 20° F, the engine will stop. Important: If the mower deck shuts down and the temperature warning light is on, push PTO knob down, drive to a safe flat area, move the throttle lever to the Slow position, move the motion control levers into the neutral locked position, and engage the parking brake.
Specifications Operation Note: Specifications and design are subject to change without notice. Length 97 inches (246.4 cm) Width (Rear Wheels) 57 inches (144.8 cm) Height (Roll Bar Up) 72 inches (182.9 cm) Height (Roll Bar Down) 48 inches (121.9 cm) Weight Note: Determine the left and right sides of the machine from the normal operating position. This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure. 2140 lb.
petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: • The blended fuel composition should meet ASTM D975 or EN590. In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Painted surfaces may be damaged by biodiesel blends. • Always place fuel containers on the ground away from your vehicle before filling.
There is no rollover protection when the roll bar is in the down position. • Lower the roll bar only when absolutely necessary. • Do not wear the seat belt when the roll bar is in the down position. Figure 9 1. Bottom of the filler neck • Drive slowly and carefully. • Raise the roll bar as soon as clearance permits. 5. Install the fuel tank caps securely. Wipe up any fuel that may have spilled. • Check carefully for overhead clearances (i.e.
Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. There is no rollover protection when the roll bar is down. Always keep the roll bar in the raised and locked position and use the seat belt. Figure 11 1. Pin 2. Roll bar 3. Mounting holes Read and follow the rollover protection instructions and warnings. 3.
Releasing the Parking Brake Push forward and down on the parking brake lever to release the parking brake (Figure 13). This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure. Wear hearing protection when operating this machine. The use of protective equipment for eyes, ears, feet and head is recommended. Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended.
3. Turn the ignition key to the Off position (Figure 16). Wait for all moving parts to stop before leaving the operating position. 5. Move the throttle lever midway between the Fast and Slow positions (Figure 15). 6. Turn the ignition key clockwise to the Run position (Figure 16). 4. Remove the key before transporting or storing machine. The glow plug light will turn on for 6 seconds. Important: Make sure to remove the key as the fuel pump or accessories may run and cause the battery to lose charge.
on the opposite side from which you want to turn (Figure 17). Children or bystanders may be injured if they attempt to move or operate the tractor while it is unattended. • To stop, pull the motion control levers to the neutral position. Note: The farther you move the traction control levers in either direction, the faster the machine will move in that direction. Always remove the ignition key and set the parking brake when leaving the machine unattended, even if just for a few minutes.
Raising and Lowering the Mower with the Deck Lift Pedal The foot operated lift pedal raises and lowers the mower deck (Figure 19). The engine must be running for you to use this pedal. Figure 20 1. PTO switch Disengaging the PTO To disengage, push the PTO switch to the off position. Adjusting the Height-of-Cut The height-of-cut is adjusted from 1 to 6 inches (2.5 to 15.8 cm) in 1/4 inch (6 mm) increments by relocating the stop pin into different hole locations. Figure 19 1.
Figure 22 1. Screw 2. Flange-head bolt 3. Skid 4. Nut 4. Remove the flange-head bolts and nuts from the skid. 5. Move the skid to the desired position and secure it with the flange-head bolts and nuts. Note: Only use the top or center sets of holes to adjust the skid. Figure 21 1. Deck lift lever 2. Stop pin 3. Height of cut stop 6. Torque the screw at the front of the skid to 80 to 100 in-lb (9 to 11 N⋅m). 4. Adjust the anti-scalp rollers and skid as required.
2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands. 4. Remove the fasteners securing each roller on your mower deck and move the rollers up or down as desired (Figure 25 throughFigure 27). Figure 23 1. Flange nut 2. Bushing 3. Anti-scalp roller 4. Spacer 5. Bolt 4.
Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. 1. Sitting on the seat, engage the parking brake and move the PTO to on. Try starting the engine; the engine should not crank. 2. Sitting on the seat, engage the parking brake and move the PTO to off.
Positioning the Seat Changing the Seat Position The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock the seat (Figure 30). Figure 28 1. Side panel cover 2. Latches On the face of the SCM are 11 LEDs that illuminate to indicate various system conditions. Seven of these lights can be used by the operator for system diagnosis.
Figure 31 1. Seat suspension knob 2. Operator weight setting Changing the Back Position The back of the seat can be adjusted to provide a comfortable ride. Position the back of the seat where it is most comfortable. Figure 32 1. Seat latch To adjust it, turn the knob, under the right-side arm rest, in either direction to provide the best comfort (Figure 30).
slope. This will minimize the ramp angle. The trailer or truck should be as level as possible. Important: Do not attempt to turn the unit while on the ramp; you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. Both maneuvers can cause the unit to tip backward. Loading a unit onto a trailer or truck increases the possibility of backward tip-over and could cause serious injury or death.
Figure 34 1. Trailer 2. Full width ramp 3. Not greater than 15 degrees 4. Full width ramp—side view Figure 35 1. Front tie-down (left side shown) 2. Rear tie-downs Transporting Machines Operating Tips Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury.
Select the Proper Height-of-Cut Setting to Suit Conditions Remove approximately 1 inch (25 mm) or no more than 1/3 of the grass blade when cutting. In exceptionally lush and dense grass, you may have to slow down the forward speed and/or raise the height-of-cut to the next higher setting. Important: If cutting more that 1/3 of the grass blade off, or in sparse long grass or dry conditions, the use of flat sail blades is recommended to reduce air-borne chaff, debris, and deck drive component strain.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Check the alternator belt tension. • Torque the frame mounting bolts. • Torque wheel lug nuts. After the first 50 hours • Change the mower deck gear box lubricant • Change the engine oil and filter. After the first 200 hours • Change the hydraulic oil and filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri.
If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 36 Service Interval Chart Lubrication Important: The fittings on the axles of the caster wheels are not illustrated. Ensure that you grease these fittings as well.
Figure 37 37
Figure 38 Checking the Mower Deck Gear Box Lubricant Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the unit when it is still hot and avoid directing high-pressure or high volume spray at the bearings or seals. Service Interval: Every 150 hours 1. Position the machine and cutting unit on a level surface. 2. Lower the mower deck to the 1 inch (2.5 cm) height-of-cut. 3.
8. Replace the drain plug. 5. Lift the footrest, exposing the top of the mower deck. 6. Remove the dipstick/fill plug from the top of the gear box (Figure 39) and make sure that the lubricant is between the marks on the dipstick. 9. Add enough lubricant, approximately 12 oz. (283 ml), until the level is between the marks on the dipstick. Note: Do not over fill or the gearbox may be damaged. Figure 39 1. Fill plug and dipstick 7.
Engine Maintenance Important: Avoid using high pressure air which could force dirt through the filter into the intake tract. 4. Remove and replace the primary filter (Figure 40). Air Cleaner Maintenance • Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Check the whole clean air intake system for leaks, damage, or loose hose clamps. Important: Do not clean the used element to avoid damage to the filter media. 5.
1. Park the machine on a level surface, lower the mower deck, move the throttle lever to the Slow position, stop the engine, and remove the key from the ignition switch. Open the hood. 2. Remove the dipstick (Figure 41), wipe it clean, and install the dipstick. Remove the dipstick and check the oil level. The oil level should be up to the Full mark on the dipstick. Figure 42 1. Oil filter 2. Drain plug 4. Clean the area around the drain plug. 5.
Fuel System Maintenance 4. Remove the filter canister and clean the mounting surface. 5. Lubricate the gasket on the filter canister with clean oil. 6. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an additional 1/2 turn. 7. Tighten the drain plug on the bottom of the filter canister. Note: Refer to Adding Fuel for proper fuel recommendations. Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive.
The electric fuel pump will begin operation, thereby forcing air out around the air bleed screw. The engine may start during this procedure. Moving fans and belts in a running engine can severely injure you or bystanders. The engine may start during this procedure. Moving fans and belts in a running engine can severely injure you or bystanders. Keep hands, fingers, loose clothing/jewelry, and hair away from the engine fan and belt during this procedure.
Electrical System Maintenance Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
Drive System Maintenance (refer to the decal next to the fuses (Figure 47) for a diagram of each fuse and its amperage). Note: If a fuse blows frequently, you probably have a short in the electrical system and should have it serviced by a qualified service technician. Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 48). Maintain the air pressure in the front and rear tires.
Cooling System Maintenance Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap. Figure 49 1. 2. 3. 4. 5. Nut Bearing spacer Outer bearing seal Cone bearing Inner bearing seal 6. 7. 8. 9.
1. Check the level of the coolant in the expansion tank (Figure 50). The coolant level should be between the marks on the side of the tank. 3. After the radiator is thoroughly cleaned, clean out debris that may have collected in the channel at the radiator base. 4. Close the hood. Figure 50 1. Expansion tank 2. If coolant level is low, remove the expansion tank cap and replenish the system. Do not overfill. 3. Install the expansion tank cap.
Brake Maintenance 4. Move the switch toward the tab on the brake shaft until the distance between the tab and switch body is 0.015 to 0.045 inch (0.4 to 1 mm) (Figure 52). Adjusting the Parking Brake Interlock Switch 5. Secure the switch. 6. Test the adjustment as follows: 1. Stop the machine, move the control levers fully into the neutral-locked position, set the parking brake, and remove the ignition key. A.
Belt Maintenance stop the engine, set the parking brake, and remove the ignition key. Checking the Alternator Belt 2. Remove the belt covers from the top of the cutting unit and set the covers aside. Service Interval: Every 200 hours After the first 10 hours 3. Using a breaker bar or similar tool, move the idler pulley for the top belt (Figure 54) away from the top drive belt to release the belt tension and allow the belt to be slipped off the pulleys.
Controls System Maintenance 4. Holding the control lever against the frame, move the switch toward the lever until the distance between lever and switch body is 0.015 to 0.045 inch (0.4 to 1 mm) (Figure 56). Adjusting the Control Lever Neutral Interlock Switch 5. Secure the switch. 6. Repeat steps 3 to 5 for the other lever. 7. Install the front panel. 1. Stop the machine, move the control levers fully into the neutral-locked position, set the parking brake, and remove the ignition key.
Adjusting the Traction Drive for Neutral This adjustment must be made with drive wheels turning. Mechanical or hydraulic jacks may fail to support machine and cause a serious injury. • Use jack stands when supporting machine. Figure 58 • Do not use hydraulic jacks. 4. Adjustment bolt 5. Yoke 1. Clevis pin 2. Slot 3. Jam nuts The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. 6.
Electrical system will not perform proper safety shut off with jumper wire installed. • Remove jumper wire from wire harness connector and plug connector into seat switch when adjustment is completed. • Never operate this unit with jumper installed and seat switch bypassed. 12. Lower the seat into position. 13. Remove the jack stands. Adjusting the Maximum Ground Speed 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2.
Figure 63 Figure 62 1. Stop bolt 2. Control lever 1. Control lever 2. Control lever post 3. Jam nut 4. 0.060 inch (1.5 mm) 3. Bolts 4. Have someone push the control lever posts (not the control levers) all the way forward into the maximum speed position and hold them there. 5. Thread the stop bolt all the way in (away from the control lever). 6. Push the control lever all the way forward until it stops and hold it there. 5.
Hydraulic System Maintenance The reservoir is filled at the factory with approximately 5 quarts (4.7 l) of high quality tractor transmission/hydraulic fluid. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used.
Figure 66 1. Hydraulic reservoir drain plug 2. Filter 3. Transmission case drain plug Figure 65 1. Dipstick 4. Clean the area around the hydraulic oil filter and remove it (Figure 66). 2. Fill cap 5. Immediately install a new hydraulic oil filter. 4. Remove the dipstick and wipe it with a clean rag (Figure 65). 5. Place the dipstick into the filler neck; then remove it and check level of fluid (Figure 65). 6. Install the hydraulic reservoir and transmission case drain plugs. 7.
Mower Deck Maintenance Check the blades daily for sharpness, and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. If you raise the machine using only a jack to support it while you work under the mower deck, the jack could tip, causing the mower deck to fall, crushing you or bystanders.
Checking for Bent Blades 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Rotate the blades until the ends face forward and backward (Figure 69). Measure from a level surface to the cutting edge, position A, of the blades (Figure 69). Note this dimension. Figure 69 Figure 68 1.
Removing the Blades Blades must be replaced if a solid object is hit, if the blade is out of balance or is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. Figure 71 1. Blade 2. Balancer Installing the Blades 1. Install the blade onto the spindle shaft (Figure 72). Contact with a sharp blade can cause serious injury.
2. Set the cutting unit to the desired height of cut, move the throttle lever to the Slow position, stop the engine, set the parking brake, and remove the ignition key. 3. Check and adjust front and rear tractor tire pressure; refer to Checking Tire Pressure in , page . 4. Check for bent blades. 5. Remove the covers from the top of the cutting units. 6. Rotate the blade on each spindle until the ends face forward and backward. 7. Measure from the floor to the front tip of the cutting edge. 8.
Cleaning Cleaning Under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Figure 75 1. Bolt 2. Spacer 3. Locknut 4. Spring 5. Spring installed 6. Grass Deflector 7.
Storage A. Remove the battery terminals from the battery posts. Machine B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. 1.
Schematics Electrical Schematic (Rev.
Hydraulic Schematic (Rev.
Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
