Form No. 3390-468 Rev A Groundsmaster® 7200 and 7210 Series Traction Unit Model No. 30487—Serial No. 315000001 and Up Model No. 30487N—Serial No. 315000001 and Up Model No. 30495—Serial No. 315000001 and Up Register at www.Toro.com.
model and serial numbers on the product. Write the numbers in the space provided. This product complies with all relevant European directives; for details, please see the separate product-specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Contents Servicing the Water Separator ..................................40 Cleaning the Fuel Tank............................................40 Fuel Lines and Connections .....................................40 Bleeding the Fuel System .........................................40 Bleeding Air from the Injectors ................................41 Electrical System Maintenance ....................................42 Servicing the Battery...............................................42 Storing the Battery....
Preparation Safety • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. Machines with model numbers 30495, and 30487 meet or exceed CEN standard ISO EN 5395 and ANSI B71.4-2012 specifications in effect when the proper CE Kits have been installed per the Declaration of Conformity. Machine with model number 30487N meets or exceeds ANSI B71.
• Remember there is no such thing as a safe slope. Travel • • • • • • • • • • • • Be certain that the seat belt can be released quickly in on grass slopes requires particular care. To guard against overturning: – do not stop or start suddenly when on a slope; – use slow speeds on slopes and during tight turns; – stay alert for humps and hollows and other hidden hazards; Watch out for traffic when crossing or near roadways. Stop the blades from rotating before crossing surfaces other than grass.
• Do not touch equipment or attachment parts which may • Be certain that the seat belt can be released quickly in be hot from operation. Allow to cool before attempting to maintain, adjust, or service. the event of an emergency. • Be aware there is no rollover protection when the roll • Battery acid is poisonous and can cause burns. Avoid bar is down. contact with skin, eyes and clothing. Protect your face, eyes, and clothing when working with a battery.
Sound and Vibration Level Information See the CE Kit Manual (30240) for guaranteed sound powers, sound pressure levels, and vibration levels. Slope Table This chart contains the maximum slope that you can safely operate the machine on. A B C 16 Degrees 17 Degrees 18 Degrees 2015+ Models 30354 30353 30457 30456 72" SDD 72" base 62" base 60" SDD 30495 GM7200 C C C B 30487(N) GM7210 C C C B Note: Highlighted values shows the standard configuration of the model.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is noted in the table above. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than what is rated for your machine. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120-9195 8. Warning—wear hearing protection. 1. Warning—read the Operator's Manual before operating and do not operate this machine unless you are trained. 9. Engage 2. Crushing/dismemberment hazard of bystanders—do not carry passengers, keep bystanders a safe distance from the machine. 3.
110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 2. PTO—On 3. Fast 5. Slow 110-9796 1. Read the Operator's Manual for information on fuses. 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6.
120-9196 1. Forward 3. Slow 5. Reverse 2. Fast 4. Neutral 6. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 7. Read the Operator's Manual for more information on the hydraulic oil. 93–6696 1. Stored energy hazard—read the Operator's Manual. 106-6755 93-6687 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 1. Do not step here. 93-6697 1.
107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt. Lower the roll bar only when absolutely necessary; do not wear the the seat belt when the roll bar is down. 3. Read the Operator's Manual; drive slowly and carefully. 106-9290 1. Inputs 5. In seat 2. Not active 6. Power Take-off (PTO) 9. Outputs 10. Power Take Off (PTO) 3.
110-9781 1. Warning—read the Operator's Manual. 2. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3. Warning—do not touch the hot surface. 4. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 5. Hydraulic oil in system under pressure, escaping hydraulic oil penetrating skin hazard, broken hydraulic lines hazard—wear protective hand protection when handling hydraulic system components. Manufacturer's Mark 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. No parts required – Adjust the ROPS. Deck installation manual 1 Install the deck No parts required – Adjust the left front caster. No parts required – Check the tire pressure. No parts required – Install weights. No parts required – Check the hydraulic fluid, engine oil, and coolant levels.
1 3 Adjusting the ROPS Adjusting the Left Front Caster No Parts Required No Parts Required Procedure Procedure 1. Remove the hairpin cotter pins and remove the 2 pins from the roll bar (Figure 4). Adjust the wheel to the outside position for 72” decks and to the inside position for 60” and 62” decks. 4 1 4 Checking the Tire Pressure 2 3 No Parts Required 5 Procedure G004634 The tires are over inflated for shipping. Therefore, release some of the air to reduce the pressure.
5 Installing Weights (for CE Compliance) No Parts Required Procedure Machines with 183 cm (72 inch) decks installed and no other attachments, do not need added weight to meet CE standards. However, you may need to purchase and install additional weight depending on the mower deck size/type and the attachments that you install on the machine.
6 Checking the Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Hydraulic System Maintenance (page 51). 2. Check the engine oil level before and after starting the engine, refer to Servicing the Engine-Oil (page 38). 3. Check the cooling system before starting the engine; refer to Checking the Cooling System (page 21).
Parking Brake Lever Product Overview 3 4 5 6 Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 7). To release the parking brake, push the parking brake lever forward and down. 4 2 G020877 1 Figure 5 1. Parking brake lever 4. Motion control lever 2. Fuel cap (both sides) 5. Seat 3. Roll bar 6. Seat belt G020866 Figure 7 1.
Glow-Plug Light (Orange Light) Specifications The glow-plug indicator light turns on when the ignition switch is turned to the On position. It remains lit for 6 seconds. When the light turns off, the engine is ready to start. Note: Specifications and design are subject to change without notice. Engine-Coolant-Temperature Warning Light This light glows and the cutting blades stop if the engine coolant temperature is high.
Operation • The blended fuel composition should meet ASTM D975 Note: Determine the left and right sides of the machine from the normal operating position. • Painted surfaces may be damaged by biodiesel blends. • Monitor seals, hoses, gaskets in contact with fuel as they or EN590. may be degraded over time.
Filling the Fuel Tank Using the Rollover Protection System (ROPS) 1. Park the machine on a level surface. Important: The fuel tanks are connected, but the fuel does not transfer quickly from one tank to the other. It is important when filling that you park on a level surface. If you park on a hill, you may inadvertently overfill the tanks. WARNING To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. 2.
Think Safety First 2. Lower the roll bar to the down position (Figure 11). Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. There is no rollover protection when the roll bar is down. Figure 11 1. Pin 3.
Releasing the Parking Brake The use of protective equipment for eyes, ears, feet and head is recommended. Push forward and down on the parking brake lever to release the parking brake (Figure 14). Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended. Setting the Parking Brake 1. Move the motion control levers (Figure 17) out to the neutral locked position. 2. Pull up and back on the parking brake lever to set the parking brake (Figure 13).
3. Turn the ignition key to the Off position (Figure 16). Wait for all moving parts to stop before leaving the operating position. 5. Move the throttle lever midway between the Fast and Slow positions (Figure 15). 6. Turn the ignition key clockwise to the Run position (Figure 16). 4. Remove the key before transporting or storing machine. The glow plug light will turn on for 6 seconds. Important: Make sure to remove the key as the fuel pump or accessories may run and cause the battery to lose charge.
Operating the Mower Note: The farther you move the traction control levers in either direction, the faster the machine will move in that direction. Raising and Lowering the Mower with the Deck Lift Switch The deck-lift switch raises and lowers the mower deck (Figure 18). The engine must be running for you to use this lever. 1 Figure 17 1. Motion control lever-neutral locked position 3. Forward 2. Center unlock position 4. Backward G020873 Stopping the Machine Figure 18 1.
Engaging the Power Take Off (PTO) The power take off (PTO) switch starts and stops the mower blades and some powered attachments. 1. If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. 2. While seated in the seat, release the pressure on the traction control levers and place them in neutral. 1 3. Pull up on the PTO switch to engage it (Figure 19). 2 Figure 19 G020870 1. PTO switch Figure 20 1. Stop pin 2. Height-of-cut stop Disengaging the PTO 4.
Figure 21 1. Screw 2. Flange-head bolt 3. Skid 4. Nut Figure 22 4. Remove the flange-head bolts and nuts from each skid. 5. Move each skid to the desired position and secure them with the flange-head bolts and nuts. 1. Flange nut 4. Spacer 2. Bushing 5. Bolt 3. Anti-scalp roller Note: Only use the top or center sets of holes to adjust the skids. The bottom holes are used when switching sides on a Guardian mower deck, at which time they become the top holes on the other side of the mower. 4.
2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands. 4. Remove the fasteners securing each roller on your mower deck, and move the rollers up or down as desired; refer to Figure 24 through Figure 28 as applicable for your mower. Figure 26 Guardian mower decks only 1. Bolt 2. Front under-deck roller 3. Nut 4.
Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. 1. Sitting on the seat, engage the parking brake and move the PTO to on. Try starting the engine; the engine should not crank. 2. Sitting on the seat, engage the parking brake and move the PTO to off.
Positioning the Seat Changing the Seat Position The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock the seat (Figure 31). Figure 29 2. Latches 1. Side panel cover On the face of the SCM are 11 LEDs that illuminate to indicate various system conditions. Seven of these lights can be used by the operator for system diagnosis.
Pushing the Machine by Hand Important: Never tow the machine because hydraulic damage may occur. Pushing the Machine 1. Disengage the power take-off (PTO) and turn the ignition key to off. Move the levers to the neutral locked position and apply the parking brake. Remove the key. 2. Lift the seat. 3. Rotate each by-pass valve counterclockwise 1 turn (Figure 34). Figure 32 1. Seat suspension knob 2.
each side of the unit (Figure 35). The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward. Having a full-width ramp provides a surface for the frame members to contact if the unit starts to tip backward. If it is not possible to use one full-width ramp, use enough individual ramps to simulate a full-width continuous ramp. The ramp should be long enough so that the angles do not exceed 15 degrees (Figure 35).
Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used, raise the cutting height to ensure that uneven turf is not cut too short. 1 Select the Proper Height-of-Cut Setting Remove approximately 25 mm (1 inch) or no more than 1/3 of the grass blade when cutting. In exceptionally lush and dense grass, you may have to slow down the forward speed and/or raise the height-of-cut to the next higher setting.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the frame mounting bolts. • Torque wheel lug nuts. After the first 50 hours • Change the mower deck gear box lubricant. • Change the engine oil and filter. After the first 200 hours • Change the hydraulic oil and filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri.
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 37 Service Interval Chart Premaintenance Procedures Lubrication Greasing the Bearings and Bushings Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.
Servicing the Mower-Deck Gear Box Lubricant Every 400 hours 1. Position the machine and cutting unit on a level surface. 2. Lower the mower deck to the 2.5 cm (1 inch) height of cut. The gear box is designed to operate with SAE EP90W gear lube. Although the gear box comes from the factory with lubricant, check the level of the lubricant in the cutting unit before operating it and as recommended in the Daily Maintenance Checklist (page 35). 3.
Engine Maintenance 4. Remove and replace the primary filter (Figure 39). Important: Do not clean the used element to avoid damage to the filter media. Checking the Air Cleaner 5. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body. 1. Check the air cleaner body for damage, which could possibly cause an air leak. Replace a damaged air cleaner body. Check the whole clean air intake system for leaks, damage, or loose hose clamps.
3. Remove the dipstick (Figure 40), wipe it clean, and install the dipstick. Remove the dipstick and check the oil level. The oil level should be up to the Full mark on the dipstick. Figure 41 1. Oil filter 2. Drain plug 4. Clean the area around the drain plug. 5. Remove the drain plug and allow the oil to flow into drain pan. 6. Remove and replace the oil filter (Figure 41). Figure 40 1. Dipstick 7. After the oil is drained, install the drain plug and wipe up any oil that is spilled. 2. Oil fill 8.
Fuel System Maintenance 6. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an additional 1/2 turn. 7. Tighten the drain plug on the bottom of the filter canister. DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. Cleaning the Fuel Tank Service Interval: Every 2 years Drain and clean fuel tank every 2 years.
4. Tighten the pipe connector securely when it attains a solid flow. CAUTION The engine may start during this procedure. Moving fans and belts in a running engine can severely injure you or bystanders. 5. Turn the key to the Off position. 6. Repeat this procedure for the remaining nozzles. Keep hands, fingers, loose clothing/jewelry, and hair away from the engine fan and belt during this procedure. 5. Leave the key in the On position until a solid stream of fuel flows out around the screw. 6.
Electrical System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Drive System Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 47). Maintain the air pressure in the front and rear tires. The correct air pressure is 124 kPa (18 psi) in the rear tires and 172 kPa (25 psi) in the caster wheels. Uneven tire pressure can cause an uneven cut. Check the tires when they are cold to get the most accurate pressure reading. Figure 45 1. Side panel cover 2.
Cooling System Maintenance DANGER Discharging hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap. • Do not touch radiator and surrounding parts that are hot. Figure 48 1. Nut 6. Spacer 2. Bearing spacer 7. Caster wheel 3. Outer bearing seal 8.
Brake Maintenance 1. Check the level of the coolant in the expansion tank (Figure 49). The coolant level should be between the marks on the side of the tank. Adjusting the Parking Brake Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 50). 2 Figure 49 1. Expansion tank 2.
Belt Maintenance 4. Move the switch up or down on the bracket until the distance between the brake shaft sensor and the switch plunger is 3.9 mm (5/32 inch) (Figure 51). Checking the Alternator Belt Note: Make sure that the brake-shaft sensor does not contact the switch plunger. Service Interval: Every 100 hours 5. Secure the switch jam nuts. Check the condition and tension of the belts (Figure 52) after every 100 operating hours. 6. Test the adjustment as follows: A.
Controls System Maintenance Adjusting the Control Lever Neutral Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 53). 2 Figure 54 1. Control lever 2. Neutral interlock switch 3. Screws 4. 0.4 to 1 mm (0.015 to 0.045 inch) 4.
2 1 G020875 Figure 55 Figure 57 1. Bolts 2. Seat plate 1. Neutral position 2. Neutral locked position 7. If adjustment is needed, loosen the nut and jam nut against the yoke (Figure 56). 4. Move the control lever to the neutral position but not locked (Figure 57). 8. Applying slight rearward pressure on the motion control lever, turn the head of the adjustment bolt in the appropriate direction until the control lever is centered in the neutral lock position (Figure 56). 5.
1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. 9. Repeat steps 6 through 8 for the other side of the machine. 2. Slide seat forward, unlatch it, and swing it up and forward. 10. Tighten the jam nuts at the ball joints (Figure 56). 11. Move the throttle lever to the Slow position and stop the engine. 3. Disconnect the electrical connector from the seat safety switch. 12.
Figure 61 Figure 60 1. Stop bolt 3. Jam nut 2. Control lever 4. 1.5 mm (0.060 inch) 1. Control lever 2. Control-lever post 3. Bolts 5. Thread the stop bolt all the way in (away from the control lever). 4. Have someone push the control-lever posts (not the control levers) all the way forward into the maximum speed position and hold them there. 6. Push the control lever all the way forward until it stops and hold it there. 5.
Hydraulic System Maintenance The reservoir is filled at the factory with approximately 4.7 liters (5 quarts) of high quality tractor transmission/hydraulic fluid. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used.
Figure 64 1. Hydraulic reservoir drain plug 3. Transmission case drain plug 2. Filter Figure 63 1. Dipstick 4. Clean the area around the hydraulic oil filter and remove it (Figure 64). 2. Fill cap 5. Immediately install a new hydraulic oil filter. 6. Remove the dipstick and wipe it with a clean rag (Figure 63). 6. Install the hydraulic reservoir and transmission case drain plugs. 7. Place the dipstick into the filler neck; then remove it and check level of fluid (Figure 63). 7.
Mower Deck Maintenance Cleaning Adjusting the Mower Deck Pitch Service Interval: Before each use or daily Cleaning Under the Mower Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. Cutting unit pitch is the difference in height-of-cut from the front of the blade plane to the back of the blade plane. Use a blade pitch of approximately 8 mm (5/16 inch).
Storage 7. Service the battery and cables as follows: A. Remove the battery terminals from the battery posts. Machine 1. Thoroughly clean the machine, deck and the engine, paying special attention to these areas: • Radiator and radiator screen B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D.
Notes: 55
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
