Form No. 3400-560 Rev A Groundsmaster® 7200 and 7210 Series Traction Unit Model No. 30487TC—Serial No. 316000001 and Up Model No. 30495TC—Serial No. 316000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product-specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 1 G020872 Figure 1 1.
Contents Fuel System Maintenance ...........................................38 Servicing the Water Separator ..................................38 Cleaning the Fuel Tank............................................38 Checking the Fuel Lines and Connections ..................39 Bleeding the Fuel System .........................................39 Bleeding Air from the Injectors ................................39 Electrical System Maintenance ....................................40 Electrical System Safety......
Safety • Keep clear of any discharge opening. Keep bystanders a This machine has been designed in accordance with CEN standard ISO EN 5395:2013 and ANSI B71.4-2012 when the proper CE Kits have been installed per the Declaration of Conformity. • Keep children out of the operating area. Never allow safe distance from the machine. children to operate the machine. • Stop the machine and shut off the engine before servicing, fueling, or unclogging the machine.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is noted in the table above. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than what is rated for your machine. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-6696 1. Stored energy hazard—read the Operator's Manual. 106-6755 93-6697 1. Read the Operator's Manual. 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 2.
110-8253 107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt. Lower the roll bar only when absolutely necessary; do not wear the seat belt when the roll bar is down. 3. Read the Operator's Manual; drive slowly and carefully. 1. PTO–Off 4. Continuous-variable setting 2. PTO—On 3. Fast 5. Slow 110-8254 1. Engine–Stop 2. Engine—Run 7 3.
Battery Symbols Some or all of these symbols are on your battery 110-9796 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection. 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 1. Read the Operator's Manual for information on fuses. 5.
110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6. Engine oil 110-9781 1. Warning—read the Operator's Manual. 2. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3. Warning—do not touch the hot surface. 4. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 5.
120-9195 8. Warning—wear hearing protection. 1. Warning—read the Operator's Manual before operating and do not operate this machine unless you are trained. 9. Engage 2. Crushing/dismemberment hazard of bystanders—do not carry passengers, keep bystanders a safe distance from the machine. 3. Tipping, drop-off hazard—do not operate near water drop-offs, 10. Disengage stay a safe distance from drop-offs, slow machine before turning, do not turn at high speeds. 4.
127-6519 1. Transport position 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. No parts required – Raise the ROPS. Deck Installation Instructions 1 Install the mower deck. No parts required – Adjust the left, front caster wheel. No parts required – Check the tire pressure. No parts required – Install weights. No parts required – Check the hydraulic fluid, engine oil, and coolant levels.
1 2 Raising the ROPS Installing the Mower Deck No Parts Required Parts needed for this procedure: 1 Procedure Deck Installation Instructions Procedure Install the deck using the Installation Instructions for that deck. 3 Adjusting the Left, Front Caster Wheel No Parts Required Procedure Adjust the left, front caster wheel to the outside position for 72-inch decks and to the inside position for 60-inch and 62-inch decks.
5 Installing Weights (for CE Compliance) No Parts Required Procedure Machines with 183 cm (72 inch) decks installed and no other attachments do not need added weight to meet CE standards. However, you may need to purchase and install additional weight depending on the mower deck size/type and the attachments that you install on the machine.
Product Overview 6 3 4 Checking the Fluid Levels 5 6 4 2 No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Hydraulic System Maintenance (page 49). 2. Check the engine oil level before and after starting the engine, refer to Checking the Engine-Oil Level (page 36). G020877 1 Figure 5 3. Check the cooling system before starting the engine; refer to Checking the Cooling System (page 42). 7 1. Parking-brake lever 4. Motion-control lever 2.
Parking-Brake Lever Engine-Coolant-Temperature Warning Light Whenever you shut off the engine, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking-brake lever rearward and up (Figure 7). To release the parking brake, push the parking-brake lever forward and down. This light illuminates and the cutting blades stop if the engine-coolant temperature is high.
Specifications Operation Note: Specifications and design are subject to change without notice. Length 246 cm (97 inches) Width (Rear Wheels) 145 cm (57 inches) Height (Roll Bar Up) 184 cm (72 inches) Height (Roll Bar Down) 122 cm (48 inches) Note: Determine the left and right sides of the machine from the normal operating position.
Adding Fuel Fuel Safety DANGER Recommended Fuel In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Use only clean, fresh diesel fuel with ultra low (<15 ppm) sulfur content meeting ASTM D 975 or EN 590 specifications. The minimum cetane rating should be 40. Purchase fuel in quantities that can be used within 180 days to ensure fuel freshness.
Using the Rollover Protection System (ROPS) Filling the Fuel Tank Important: The fuel tanks are connected, but the fuel does not transfer quickly from one tank to the other. It is important when filling that you park on a level surface. If you park on a hill, you may inadvertently overfill the tanks. WARNING To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. Important: Do not overfill the fuel tanks.
Lowering the ROPS Raising the ROPS Lower the ROPS as shown in Figure 11. Raise the ROPS as shown in Figure 10. Note: Push the bar forward to relieve pressure on the pins. Figure 11 Figure 10 Important: Always use the seat belt when the roll bar is in the raised and locked position. Do not use the seat belt when the roll bar is in the lowered position. Note: Secure the ROPS so that it does not damage the hood. Think Safety First Please read all safety instructions and symbols in the safety section.
DANGER 1 2 Wheels dropping over edges can cause rollovers, which may result in serious injury, death, or drowning. G009027 Do not operate the machine near drop-offs. Figure 13 1. Wear eye protection. 2. Wear hearing protection. DANGER Operating the machine while the roll bar is down may lead to serious injury or death in the event of a rollover. Using the Safety-Interlock System Always keep the roll bar in the fully raised and locked position and use the seat belt.
the engine; the engine should not crank. Repeat for other motion-control lever. rest of the SCM functions, refer to the Service Manual, available through your Authorized Toro Distributor. 3. Sit on the seat, engage the parking brake, move the PTO switch to the OFF position, and move the motion-control levers to the NEUTRAL-LOCK position. Start the engine. While the engine is running, release the parking brake, engage the PTO, and rise slightly from the seat; the engine should stop within 2 seconds. 4.
Changing the Seat Position During Operation You can move the seat forward and backward. Position the seat where you have the best control of the machine and are most comfortable. During Operation Safety General Safety • The owner/user can prevent and is responsible for • • • Figure 17 • Changing the Seat Suspension • You can adjust the seat for a smooth and comfortable ride. Position the seat where you are most comfortable.
• Avoid turning the machine on slopes. If you must turn, • Reduce the throttle setting before stopping the engine turn slowly and gradually downhill, if possible. and, if the engine has a fuel-shutoff valve, shut off the fuel when you have finished operating the machine. • Use extra care while operating the machine with • Never run an engine in an area where exhaust gases are attachments; they can affect the stability of the machine. enclosed. • Never leave a running engine unattended.
Stopping the Engine Starting and Stopping the Engine CAUTION Children or bystanders may be injured if they attempt to move or operate the tractor while it is unattended. Starting the Engine Note: The glow plug light illuminates for 6 seconds when you turn the ignition key to the RUN position. Turn the ignition to the START position after the light goes out. Always remove the ignition key and set the parking brake when leaving the machine unattended, even if just for a few minutes.
Operating the Mower • To move straight rearward, slowly pull the motion-control levers rearward (Figure 23). • To turn, slow the machine by pulling back on both Using the Deck-Lift Switch levers and then push forward on the lever on the opposite side from which you want to turn (Figure 23). The deck-lift switch raises and lowers the mower deck (Figure 24). The engine must be running for you to use this lever. • To stop, pull the motion-control levers to the 1 NEUTRAL position.
Engaging the Power Takeoff (PTO) The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. 1 Figure 25 2 Disengaging the PTO G020870 Figure 27 1. Stop pin 2. Height-of-cut stop 4. Adjust the anti-scalp rollers and skids as required.
Select the Proper Height-of-Cut Setting After Operation Remove approximately 25 mm (1 inch) or no more than 1/3 of the grass blade when cutting. In exceptionally lush and dense grass, you may have to slow down the forward speed and/or raise the height of cut to the next higher setting.
Important: Do not rotate the bypass valves more than 1 turn. This prevents valves from coming out of the body and causing fluid to run out. Important: Do not attempt to turn the unit while on the ramp; you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. Both maneuvers can cause the unit to tip backward.
Transporting the Machine WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow-moving vehicle emblem is dangerous and can lead to accidents, causing personal injury. Do not drive the machine on a public street or roadway without signs, lights, and/or markings required by local regulations. Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all the necessary lighting and marking as required by law.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the frame-mounting bolts. • Torque the wheel lug nuts. After the first 50 hours • Change the mower-deck gearbox lubricant. • Change the engine oil and filter. After the first 200 hours • Change the hydraulic fluid and filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation. Check the fuel level. Check the hydraulic fluid level. Check the engine-oil level. Check the cooling-system fluid level. Check the drain water/fuel separator. Check the air-filter restriction indicator.
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 31 Service Interval Chart Premaintenance Procedures 7. Shut off the engine and remove the key. 8. Wait for all moving parts to stop. • Whenever you park or store the machine, or leave it Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.
Lubrication Unlatching the Seat To access the hydraulic and other systems under the seat, unlatch the seat and swing it forward. Greasing the Bearings and Bushings 1. Use the seat-position adjustment lever to slide the seat all the way forward. Service Interval: Every 50 hours (more often in dirty or dusty conditions and after every washing). 2. Pull the seat latch lever forward and lift up to unlatch the seat (Figure 32). The machine has grease fittings that you must lubricate regularly with No.
Engine Maintenance Engine Safety Shut off the engine before checking the oil or adding oil to the crankcase. Checking the Air Cleaner 1. Check the air-cleaner body for damage, which could possibly cause an air leak. Replace a damaged air-cleaner body. 2. Check the air-intake system for leaks, damage, or loose hose clamps. 3. Service the air-cleaner filter when the air-cleaner indicator shows red or every 400 hours and service it more frequently in extremely dusty or dirty conditions(Figure 34).
Important: Do not use a damaged filter. Servicing the Engine-Oil Important: Do not apply pressure to the flexible center of the filter. Checking the Engine-Oil Level Service Interval: Before each use or daily The engine is shipped with oil in the crankcase; however, check the oil level before and after you first start the engine. Check the oil level before operating the machine each day or each time you use the machine. The crankcase capacity is approximately 3.8 L(4 quarts) with the filter.
Changing the Engine Oil And Filter Service Interval: After the first 50 hours A B C D E F Every 150 hours If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil. 1. Position the machine on a level surface. 2. Open the hood. 3. Change the oil (Figure 37). 3/4 Figure 37 g027477 Figure 38 4. Replace the oil filter (Figure 38). 5. Fill the crankcase with oil; refer to Checking the Engine-Oil Level (page 36).
Servicing the Water Separator Fuel System Maintenance Service Interval: Every 400 hours Every 400 hours DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills. • Do not fill the fuel tank completely full.
Checking the Fuel Lines and Connections Bleeding Air from the Injectors Note: Use this procedure only if you purged the fuel system through normal priming procedures and the engine does not start; refer to Bleeding the Fuel System (page 39). Service Interval: Every 400 hours Inspect the fuel lines for deterioration, damage, chaffing, or loose connections. 1. Place a rag under the pipe connection coming from the injection pump to the No. 1 injector nozzle as illustrated in Figure 41.
Electrical System Maintenance WARNING Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine. • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last.
Drive System Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 44). Maintain the air pressure in the front and rear tires. The correct air pressure is 124 kPa (15 psi) in the rear tires and 103 kPa (25 psi) in the caster wheels. Uneven tire pressure can cause an uneven cut. Check the tires when they are cold to get the most accurate pressure reading. Figure 42 1. Side panel cover 2.
Replacing the Caster Wheels and Bearings Cooling System Maintenance 1. Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your Authorized Toro Distributor. Cooling System Safety 2. Remove the locknut from the bolt (Figure 45). CAUTION Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot.
Brake Maintenance Note: The coolant level should be between the marks on the side of the tank. Adjusting the Parking-Brake Interlock Switch 1. Stop the machine, move the motion-control levers to the NEUTRAL-LOCK position, set the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 47). 2 Figure 46 1. Expansion tank 2. If coolant level is low, remove the expansion tank cap and replenish the system.
Belt Maintenance Note: Make sure that the brake-shaft sensor does not contact the switch plunger. 5. Secure the switch jam nuts. Checking the Alternator-Belt Tension 6. Test the adjustment as follows: A. Ensure that the parking brake is engaged and you are not sitting on the seat, then start the engine. B. Service Interval: Every 100 hours Move the control levers out of the NEUTRAL-LOCK position. 1. Apply 44 N (10 lb) of force to the alternator belt, midway between the pulleys.
Controls System Maintenance Adjusting the Control-Lever Neutral-Interlock Switch 1. Stop the machine, move the motion-control levers to the NEUTRAL-LOCK position, set the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 50). 2 Figure 51 1. Control lever 2. Neutral-interlock switch 3. Screw 4. 0.4 to 1 mm (0.015 to 0.045 inch) 4.
2 1 G020875 Figure 52 Figure 54 1. Bolt 2. Control panel 1. NEUTRAL position 2. NEUTRAL-LOCK position 7. If adjustment is needed, loosen the nut and jam nut against the yoke (Figure 53). 4. Move the control lever to the NEUTRAL position but not locked (Figure 54). 8. Applying slight rearward pressure on the motion-control lever, turn the head of the adjustment bolt in the appropriate direction until the control lever is centered in the NEUTRAL-LOCK position (Figure 53). 5.
Note: Make sure that the wheel remains stopped or slightly creeps in reverse; adjust it if necessary. 1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. 2. Slide the seat forward, unlatch it, and swing it up and forward. 3. Disconnect the electrical connector from the seat safety switch. 4. Temporarily install a jumper wire across the terminals in the wire harness connector. 5.
Adjusting the Tracking 4. Loosen the jam nut on the stop bolt for a control lever (Figure 57). 1. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and set the parking brake. 2. Move the throttle lever to the SLOW position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Loosen the bolts securing the control levers (Figure 58) Figure 57 1. Stop bolt 3. Jam nut 2. Control lever 4. 1.5 mm (0.060 inch) 5.
Hydraulic System Maintenance The reservoir is filled at the factory with approximately 4.7 L (5 quarts) of high-quality tractor transmission/hydraulic fluid. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used.
Changing the Hydraulic Fluid And Filter Note: Run the engine at the lowest possible rpm to purge the system of air. Important: Do not engage the PTO. Service Interval: After the first 200 hours 3. Raise the deck to extend the lift cylinders, shut off the engine, and remove the key. Every 800 hours 1. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and set the parking brake. 4. Raise the seat to access the hydraulic fluid tank. 5.
Cleaning Storage Cleaning Under the Mower Machine 1. Thoroughly clean the machine, deck, and engine, paying special attention to these areas: • Radiator and radiator screen • Underneath the deck • Under the deck belt covers • Counterbalance springs • PTO-shaft assembly • All grease fittings and pivot points • Inside the control box • Beneath the seat plate and top of the transmission Service Interval: Before each use or daily 1.
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. Engine 1. Drain the engine oil from the oil pan and replace the drain plug. 2. Replace the oil filter. 3. Fill the engine with the recommended motor oil. 4.
Notes: 53
Notes: 54
International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
