Form No. 3418-810 Rev A Groundsmaster® 7200 or 7210 Series Traction Unit Model No. 30487TC—Serial No. 401400001 and Up Model No. 30495—Serial No. 401400001 and Up Model No. 30495TC—Serial No. 401400001 and Up Register at www.Toro.com.
Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. This product complies with all relevant European directives; for details, please see the separate product-specific Declaration of Conformity (DOC) sheet.
Contents Cleaning the Fuel Tank ..................................... 38 Checking the Fuel Lines and Connections.................................................. 39 Bleeding the Fuel System ................................. 39 Bleeding Air from the Injectors .......................... 39 Electrical System Maintenance ........................... 40 Electrical System Safety ................................... 40 Servicing the Battery......................................... 40 Storing the Battery ..........
Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance with CEN standard ANSI B71.4-2017 and ISO EN 5395:2013 when the proper CE Kits have been installed per the Declaration of Conformity. • Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine. • Keep children out of the operating area. Never allow children to operate the machine.
decal93-6696 93-6696 decal106-9206 106-9206 1. Stored energy hazard—read the Operator's Manual. 1. Wheel torque specifications 2. Read the Operator's Manual. decal93-6697 93-6697 1. Read the Operator's Manual. 2. Add SAE 80w-90 (API GL-5) oil every 50 hours. decal98-4387 98-4387 1. Warning—wear hearing protection. decal106-6754 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts.
decal106-9290 106-9290 1. Inputs 5. In seat 2. Not active 6. Power takeoff (PTO) 9. Outputs 10. Power takeoff (PTO) 3. High temperature shutdown 7. Parking brake off 11. Start 4. High temperature warning 12. Energize to run (ETR) 8. Neutral 13. Start 14. Power decal107-1866 107-1866 1.
decal110-9796 110-9796 1. Read the Operator's Manual for information on fuses. decal133-5618 decal110-8253 133-5618 110-8253 1. PTO–Off 4. Continuous-variable setting 2. PTO—On 3. Fast 5. Slow decal110-8254 110-8254 1. Engine–Stop 3. Engine—Start 2.
decal110-8252 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6. Engine oil decal110-9781 110-9781 1. Warning—read the Operator's Manual. 2. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3. Warning—do not touch the hot surface. 4. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 5.
decal120-9195 120-9195 8. Warning—wear hearing protection. 1. Warning—read the Operator's Manual before operating and do not operate this machine unless you are trained. 9. Engage 2. Crushing/dismemberment hazard of bystanders—do not carry passengers, keep bystanders a safe distance from the machine. 3. Tipping, drop-off hazard—do not operate near water drop-offs, 10. Disengage stay a safe distance from drop-offs, slow machine before turning, do not turn at high speeds. 4.
decal127-6519 127-6519 1. Transport position 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description No parts required – Raise the ROPS. Mower deck Installation Instructions 1 Install the mower deck. No parts required – Adjust the left, front caster wheel. No parts required – Check the tire pressure. No parts required – Install weights. No parts required – Check the hydraulic fluid, engine oil, and coolant levels.
5 Installing Weights (for CE Compliance) No Parts Required Procedure Machines with 183 cm (72 inch) decks installed and no other attachments do not need added weight to meet CE standards. However, you may need to purchase and install additional weight depending on the mower deck size/type and the attachments that you install on the machine.
Product Overview 6 Checking the Fluid Levels No Parts Required Procedure 1. Check the hydraulic-fluid level before starting the engine, refer to Hydraulic System Maintenance (page 50). 2. Check the engine-oil level before starting the engine, refer to Checking the Engine-Oil Level (page 36). 3. Check the cooling system before starting the engine; refer to Checking the Cooling System (page 42). g020877 Figure 3 1. Parking-brake lever 4. Motion-control lever 2. Fuel cap (both sides) 5. Seat 3.
Motion-Control Levers Glow-Plug-Indicator Light (Orange Light) The motion-control levers control the forward and rearward motions as well as the turning of the machine. Refer to Driving the Machine (page 25). The glow-plug-indicator light (Figure 4) turns on when you turn the ignition switch to the ON position. It remains on for 6 seconds. When the light turns off, you can start the engine.
Fuel Gauge The fuel gauge (Figure 6) indicates the quantity of fuel remaining in the fuel tanks. g004637 Figure 6 1.
Specifications g242892 Figure 7 Description Figure 7 reference Dimension or Weight Height with roll bar up C 183 cm (72 inches) Height with roll bar down D 125 cm (49 inches) Overall length F 246 cm (97 inches) Overall width B 145 cm (57 inches) Wheel base E 145 cm (57-1/4 inches) Wheel tread (tire center to center) rear A 114 cm (45 inches) 16
Ground clearance 15 cm (6 inches) Weight, with 72 inch SDD (Model 30354 or 30481) 934 kg (2,060 lb) Weight, with 60 inch SDD (Model 30456) 900 kg (1,985 lb) Weight, with 72 inch Base Deck (Model 30353) 876 kg (1,932 lb) Weight, with 62 inch Base Deck (Model 30457) 855 kg (1,884 lb) change without notice. Operation Attachments/Accessories Note: Determine the left and right sides of the machine from the normal operating position.
• Fuel filter plugging may occur for a time after you • Do not store the machine or fuel container where convert to biodiesel blends. there is an open flame, spark, or pilot light, such as on a water heater or other appliance. • For more information on biodiesel, contact your • If you spill fuel, do not attempt to start the engine; authorized Toro distributor. avoid creating any source of ignition until the fuel vapors have dissipated.
Checking the Engine-Oil Level Important: Always use the seat belt when the roll bar is in the raised and locked position. Do not use the seat belt when the roll bar is in the lowered position. Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Engine-Oil Level (page 36). Lowering the Roll Bar Lower the roll bar as shown in Figure 9. Checking the Cooling System Note: Push the bar forward to relieve pressure on the pins.
Raising the Roll Bar Using the Safety-Interlock System Raise the roll bar as shown in Figure 10. CAUTION If the safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine.
position. Start the engine. While the engine is running, release the parking brake, engage the PTO, and rise slightly from the seat; the engine should shut off within 2 seconds. 4. Without an operator on the seat, engage the parking brake, move the PTO switch to the OFF position, and move the motion-control levers to the NEUTRAL-LOCK position. Start the engine. While the engine is running, center either motion control; the engine should shut off within 2 seconds. Repeat for the other motion-control lever.
During Operation To adjust it, turn the knob in front either direction to provide the best comfort (Figure 14). During Operation Safety General Safety • The owner/operator can prevent and is responsible • • g019768 Figure 14 • 1. Seat-suspension knob • Unlatching the Seat • To access the hydraulic and other systems under the seat, unlatch the seat and swing it forward. 1. Use the seat position adjustment lever to slide the seat all the way forward. 2.
• Review the slope instructions listed below for – Disengage the power takeoff and lower the attachments. operating the machine on slopes and review the conditions in which you would operate the machine to determine whether you can operate it in the conditions on that day and at that site. Changes in the terrain can result in a change in slope operation for the machine. – Engage the parking brake. – Shut off the engine and remove the key. – Wait for all moving parts to stop.
Operating the Parking Brake Starting the Engine Note: The glow plug light illuminates for 6 seconds when you turn the ignition key to the RUN position. Turn the ignition to the START position after the light goes out. Always engage the parking brake when you stop the machine or leave it unattended. Important: Use starting cycles of no more than Engaging the Parking Brake 15 seconds per minute to avoid overheating the starter motor.
Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the FAST position for best performance. Always operate in the FAST throttle position when running powered attachments. CAUTION The machine can turn very rapidly. You may lose control of it and cause personal injury or damage the machine. • Use caution when making turns. • Slow the machine down before making sharp turns. 1. Release the parking brake.
Shutting Off the Engine Operating the Mower Using the Deck-Lift Switch CAUTION Children or bystanders may be injured if they attempt to move or operate the tractor while it is unattended. The deck-lift switch raises and lowers the mower deck (Figure 21). The engine must be running for you to use this lever. Always remove the ignition key and engage the parking brake when leaving the machine unattended, even if just for a few minutes. g244208 Figure 20 g020873 Figure 21 1.
Engaging the Power Takeoff (PTO) located in the second row. This does not add 6 mm (1/4 inch) to the 15.8 cm (6 inch) position. The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. g243799 Figure 22 Disengaging the PTO g020870 Figure 24 1. Stop pin 2. Height-of-cut stop g009174 Figure 23 4.
Avoiding a Low Cut After Operation If the machine cutting width is wider than the machine that you previously used, raise the cutting height to ensure that uneven turf is not cut too short. After Operation Safety • Clean grass and debris from the cutting units, mufflers, and engine compartment to help prevent fires. Clean up oil or fuel spills.
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.
Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Drive the machine up ramps in reverse and drive it down ramps in a forward direction (Figure 27). g027995 Figure 27 1. Drive the machine up the ramp in reverse. 2. Drive the machine forward down the ramp. Important: Do not use narrow individual ramps for each side of the machine.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the frame-mounting bolts. • Torque the wheel lug nuts. After the first 50 hours • Change the mower-deck gearbox lubricant. • Change the engine oil and filter. After the first 200 hours • Change the hydraulic fluid and filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation. Check the fuel level. Check the hydraulic fluid level. Check the engine-oil level. Check the cooling-system fluid level. Check the drain water/fuel separator. Check the air-filter restriction indicator.
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Pre-Maintenance Procedures Greasing the Bearings and Bushings Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.
4. Move the throttle lever to the SLOW position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 5. Lift the footrest, exposing the top of the mower deck. 6. Remove the dipstick/fill plug from the top of the gearbox and make sure that the lubricant is between the marks on the dipstick (Figure 29). 6. Remove the dipstick/fill plug from the top of the gearbox (Figure 29). 7.
Engine Maintenance Important: Avoid using high-pressure air, which could force dirt through the filter into the intake tract. Engine Safety Important: Do not clean the used filter to avoid • Shut off the engine and remove the key before damage to the filter media. checking the oil or adding oil to the crankcase. Important: Do not use a damaged filter. • Do not change the governor speed or overspeed Important: Do not apply pressure to the flexible the engine. center of the filter.
Servicing the Engine-Oil Checking the Engine-Oil Level Service Interval: Before each use or daily The engine is shipped with oil in the crankcase; however, check the oil level before and after you first start the engine. Check the oil level before operating the machine each day or each time you use the machine. The crankcase capacity is approximately 3.8 L(4 quarts) with the filter.
Changing the Engine Oil And Filter Service Interval: After the first 50 hours Every 150 hours If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil. 1. Position the machine on a level surface. 2. Open the hood. 3. Change the oil (Figure 33). g031623 Figure 33 g027477 Figure 34 4. Replace the oil filter (Figure 34). 5. 37 Fill the crankcase with oil; refer to Checking the Engine-Oil Level (page 36).
Servicing the Water Separator Fuel System Maintenance Service Interval: Every 400 hours DANGER Every 400 hours Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills. • Do not fill the fuel tank completely full.
Checking the Fuel Lines and Connections engine does not start, air may be trapped between injection pump and injectors; refer to Bleeding Air from the Injectors (page 39). Service Interval: Every 400 hours Bleeding Air from the Injectors Inspect the fuel lines for deterioration, damage, chaffing, or loose connections. Note: Use this procedure only if you purged the Bleeding the Fuel System 1. Park the machine on a level surface. Ensure that the fuel tank is at least half full. 2.
Electrical System Maintenance WARNING Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine. WARNING • Do not allow metal tools to short between the battery terminals and metal parts of the machine.
Drive System Maintenance Note: If a fuse blows frequently, you may have a short in the electrical system and should have it serviced by a qualified service technician. Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 40). Maintain the air pressure in the front and rear tires. The correct air pressure is 124 kPa (15 psi) in the rear tires and 103 kPa (25 psi) in the caster wheels.
Replacing the Caster Wheels and Bearings 1. 2. Cooling System Maintenance Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your Authorized Toro Distributor. Cooling System Safety Remove the locknut from the bolt (Figure 41). • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns.
Note: The coolant level should be between the marks on the side of the tank. g004649 Figure 42 1. Expansion tank 2. If coolant level is low, remove the expansion-tank cap and replenish the system. Important: Do not overfill. 3. Install the expansion-tank cap. Cleaning the Radiator Service Interval: Before each use or daily Every 1,500 hours—Replace moving hoses. Every 200 hours—Inspect the cooling-system hoses and seals. Replace them if cracked or torn.
Brake Maintenance 4. Adjusting the Parking-Brake Interlock Switch 1. 2. Move the switch up or down on the bracket until the distance between the brake-shaft sensor and the switch plunger is 4 mm (5/32 inch) as shown in Figure 44. Note: Make sure that the brake-shaft sensor does not contact the switch plunger. Stop the machine, move the motion-control levers to the NEUTRAL-LOCK position, engage the parking brake, and remove the ignition key. 5. Secure the switch jam nuts. 6.
Belt Maintenance Controls System Maintenance Checking the Alternator-Belt Tension Adjusting the Control-Lever Neutral-Interlock Switch Service Interval: Every 100 hours 1. Apply 44 N (10 lb) of force to the alternator belt, midway between the pulleys. 2. If the deflection is not 10 mm (3/8 inch), loosen the alternator mounting bolts (Figure 45). 1. Stop the machine, move the motion-control levers to the NEUTRAL-LOCK position, engage the parking brake, and remove the ignition key. 2.
g020875 Figure 48 1. Bolt 2. Control panel g004763 Figure 47 1. Control lever 2. Neutral-interlock switch 3. Screw 4. 0.4 to 1 mm (0.015 to 0.045 inch) 4. Holding the control lever against the frame, move the switch toward the lever until the distance between the lever and switch body is 0.4 to 1 mm (0.015 to 0.045 inch) as shown in Figure 47. 5. Secure the switch. 6. Repeat steps 3 to 5 for the other lever. 7. Install the front panel. 4.
WARNING The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing, and other body parts away from rotating parts, muffler, and other hot surfaces. g004918 1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. 2. Slide the seat forward, unlatch it, and swing it up and forward. 3. Disconnect the electrical connector from the seat safety switch. 4.
WARNING The electrical system does not perform proper safety shutoff with the jumper wire installed. • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete adjustment. • Never operate the machine with the jumper installed and the seat switch bypassed. 13. Lower the seat into position. 14. Remove the jack stands. Adjusting the Maximum Ground Speed 1.
Adjusting the Tracking 1. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 2. Move the throttle lever to the SLOW position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Loosen the bolts securing the control levers (Figure 54). g004766 Figure 53 1. Stop bolt 3. Jam nut 2. Control lever 4. 1.5 mm (0.060 inch) 5.
Hydraulic System Maintenance The reservoir is filled at the factory with approximately 4.7 L (5 quarts) of high-quality tractor transmission/hydraulic fluid. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used.
3. Raise the deck to extend the lift cylinders, shut off the engine, and remove the key. 4. Raise the seat to access the hydraulic fluid tank. 5. Remove the hydraulic fill cap from the filler neck (Figure 56). Changing the Hydraulic Fluid And Filter Service Interval: After the first 200 hours Every 800 hours 1. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 2.
Cleaning Storage Cleaning Under the Mower Machine Service Interval: Before each use or daily 1. 2. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 1. Shut off the engine and remove the key. Wait for all movement to stop and allow the machine to cool before you adjust, clean, store, or repair it. 2.
7. Lightly sand and use touch up paint on painted areas that are scratched, chipped or rusted. Repair any dents in the metal body. 8. Service the battery and cables as follows: A. Remove the battery terminals from the battery posts. B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D.
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
