Form No. 3444-322 Rev B Groundsmaster® 7200 Series Traction Unit Model No. 30495—Serial No. 408000000 and Up Model No. 30495TC—Serial No. 408000000 and Up Register at www.Toro.com.
injury and product damage. You are responsible for operating the product properly and safely. This product complies with all relevant European directives; for details, please see the separate product-specific Declaration of Conformity (DOC) sheet. Visit www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
Servicing the Cutting-Unit Gearbox Lubricant ....................................................... 37 Engine Maintenance ........................................... 38 Engine Safety ................................................... 38 Checking the Air Cleaner .................................. 38 Servicing the Air Cleaner .................................. 39 Servicing the Engine-Oil ................................... 39 Fuel System Maintenance ...................................
Safety • Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine. This machine has been designed in accordance with CEN standard ANSI B71.4-2017 and ISO EN 5395 when you install the proper CE Kits and complete the setup procedures. • Keep your hands and feet away from rotating parts. Keep clear of the discharge opening. • Keep bystanders and children out of the operating area. Never allow children to operate the machine.
decal93-6696 93-6696 decal106-9206 106-9206 1. Stored energy hazard—read the Operator's Manual. 1. Wheel torque specifications 2. Read the Operator's Manual. decal93-6697 93-6697 1. Read the Operator's Manual. 2. Add SAE 80w-90 (API GL-5) oil every 50 hours. decal106-6754 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. decal106-6755 106-6755 1. Engine coolant under pressure. 3.
decal106-9290 106-9290 1. Inputs 5. In seat 2. Not active 6. Power takeoff (PTO) 9. Outputs 10. Power takeoff (PTO) 3. High temperature shutdown 7. Parking brake off 11. Start 4. High temperature warning 12. Energize to run (ETR) 8. Neutral 6 13. Start 14.
decal107-1866 107-1866 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
decal110-9796 110-9796 1. Read the Operator's Manual for information on fuses. decal133-5618 decal110-8253 133-5618 110-8253 1. PTO–Off 4. Continuous-variable setting 2. PTO—On 3. Fast 5. Slow decal110-8254 110-8254 1. Engine–Stop 3. Engine—Start 2.
decal110-8252 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6. Engine oil decal110-9781 110-9781 1. Warning—read the Operator's Manual. 2. Poison hazard; caustic liquid/chemical burn hazard—keep children away from the battery. 3. Warning—do not touch the hot surface. 4. Cutting/dismemberment hazard, fan; entanglement hazard, belt—stay away from moving parts. 5.
decal120-9195 120-9195 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
decal127-6519 127-6519 1. Transport position 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 7 Use Qty. No parts required – Raise the ROPS. Cutting unit Installation Instructions 1 Install the cutting unit. No parts required – Adjust the left, front caster wheel. No parts required – Check the tire pressure. No parts required – Install weights. No parts required – Check the hydraulic fluid, engine oil, and coolant levels.
3 Adjusting the Left, Front Caster Wheel No Parts Required Procedure Adjust the left, front caster wheel to the outside position for 183 cm (72 inch) cutting units and to the inside position for 152 cm and 158 cm (60 inch and 62 inch) cutting units (Figure 3). g346839 Figure 3 1. Bolt 2. Position for 183 cm (72 inch) cutting units 3. Nut 4.
5 Installing Weights (for CE Compliance) No Parts Required Procedure Machines with 183 cm (72 inch) decks installed and no other attachments do not need added weight to meet CE standards. However, you may need to purchase and install additional weight depending on the mower deck size/type and the attachments that you install on the machine.
Product Overview 6 Checking the Fluid Levels No Parts Required Procedure 1. Check the hydraulic-fluid level before starting the engine, refer to Checking the Hydraulic System (page 54). 2. Check the engine-oil level before starting the engine, refer to Checking the Engine-Oil Level (page 39). 3. Check the cooling system before starting the engine; refer to Checking the Cooling System (page 46). g020877 Figure 5 7 1. Parking-brake lever 4. Motion-control lever 2. Fuel cap (both sides) 5.
Motion-Control Levers Glow-Plug-Indicator Light (Orange Light) The motion-control levers control the forward and rearward motions as well as the turning of the machine. Refer to Driving the Machine (page 28). The glow-plug-indicator light (Figure 6) turns on when you turn the ignition switch to the ON position. It remains on for 6 seconds. When the light turns off, you can start the engine.
Fuel Gauge The fuel gauge (Figure 8) indicates the quantity of fuel remaining in the fuel tanks. g004637 Figure 8 1.
Specifications g242892 Figure 9 Description Figure 9 reference Dimension or Weight Height with roll bar up C 183 cm (72 inches) Height with roll bar down D 125 cm (49 inches) Overall length F 246 cm (97 inches) Overall width B 145 cm (57 inches) Wheel base E 145 cm (57-1/4 inches) Wheel tread (tire center to center) rear A 114 cm (45 inches) 18
Ground clearance 15 cm (6 inches) Weight, with 72-inch Side-Discharge Cutting unit (30354 or 30481) 934 kg (2,060 lb) Weight, with 60-inch Side-Discharge Cutting unit (30456) 900 kg (1,985 lb) Weight, with 72-inch Base Cutting unit (30353) 876 kg (1,932 lb) Weight, with 62-inch Base Cutting unit (30457) 855 kg (1,884 lb) Note: Specifications and design are subject to change without notice.
Adding Fuel Fuel Safety • Use extreme care in handling fuel. It is flammable and its vapors are explosive. Fuel Specification • Extinguish all cigarettes, cigars, pipes, and other • Never use kerosene or gasoline instead of diesel sources of ignition. fuel. • Use only an approved fuel container. • Never mix kerosene or used engine oil with the diesel fuel. • Do not remove the fuel cap or fill the fuel tank • Never keep fuel in containers with zinc plating on while the engine is running or hot.
Important: The petroleum diesel portion must be ultra-low sulfur. Observe the following precautions: • Biodiesel blends may damage painted surfaces. • Use B5 (biodiesel content of 5%) or lesser blends in cold weather. • Monitor seals, hoses, gaskets in contact with fuel as they may degrade over time. • Fuel filter plugging may occur for a time after you convert to biodiesel blends. • For more information on biodiesel, contact your authorized Toro distributor. Fuel Tank Capacity 43.5 L (11.
Checking the Engine-Oil Level Important: Always use the seat belt when the roll bar is in the raised and locked position. Do not use the seat belt when the roll bar is in the lowered position. Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Engine-Oil Level (page 39). Lowering the Roll Bar Lower the roll bar as shown in Figure 12. Checking the Cooling System Note: Push the bar forward to relieve pressure on the pins.
Raising the Roll Bar Using the Safety-Interlock System Raise the roll bar as shown in Figure 11. CAUTION If the safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine.
position. Start the engine. While the engine is running, release the parking brake, engage the PTO, and rise slightly from the seat; the engine should shut off within 2 seconds. 4. Without an operator on the seat, engage the parking brake, move the PTO switch to the OFF position, and move the motion-control levers to the NEUTRAL-LOCK position. Start the engine. While the engine is running, center either motion control; the engine should shut off within 2 seconds. Repeat for the other motion-control lever.
Changing the Seat Suspension During Operation During Operation Safety The seat is adjustable to provide a smooth and comfortable ride. Position the seat where you are most comfortable. General Safety • The owner/operator can prevent and is responsible To adjust it, turn the knob in front either direction to provide the best comfort (Figure 16). • • • • g019768 Figure 16 1.
Slope Safety • Before you leave the operator’s position, do the • • • following: – Park the machine on a level surface. – Disengage the power takeoff and lower the attachments. – Engage the parking brake. – Shut off the engine and remove the key. – Wait for all movement to stop. Operate the machine only in good visibility. Do not operate the machine when there is the risk of lightning. Do not use the machine as a towing vehicle. Use accessories, attachments, and replacement parts approved by Toro only.
Operating the Parking Brake Starting the Engine Note: The glow plug light illuminates for 6 seconds when you turn the ignition key to the RUN position. Turn the ignition to the START position after the light goes out. Always engage the parking brake when you stop the machine or leave it unattended. Important: Use starting cycles of no more than Engaging the Parking Brake 15 seconds per minute to avoid overheating the starter motor.
Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the FAST position for best performance. Always operate in the FAST throttle position when running powered attachments. CAUTION The machine can turn very rapidly. You may lose control of it and cause personal injury or damage the machine. • Use caution when making turns. • Slow the machine down before making sharp turns. 1. Release the parking brake.
Shutting Off the Engine Operating the Mower Using the Deck-Lift Switch CAUTION Children or bystanders may be injured if they attempt to move or operate the tractor while it is unattended. The deck-lift switch raises and lowers the cutting unit (Figure 23). The engine must be running for you to use this lever. Always remove the ignition key and engage the parking brake when leaving the machine unattended, even if just for a few minutes. g244208 Figure 22 g020873 Figure 23 1.
Engaging the Power Takeoff (PTO) located in the second row. This does not add 6 mm (1/4 inch) to the 15.8 cm (6 inch) position. The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. g243799 Figure 24 Disengaging the PTO g020870 Figure 26 1. Stop pin 2. Height-of-cut stop g009174 Figure 25 4.
Avoiding a Low Cut After Operation If the machine cutting width is wider than the machine that you previously used, raise the cutting height to ensure that uneven turf is not cut too short. General Safety • Shut off the engine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it.
Hauling the Machine Use a heavy-duty trailer or truck to haul the machine. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury. WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow-moving-vehicle emblem is dangerous and can lead to accidents causing personal injury.
Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Drive the machine up ramps in reverse and drive it down ramps in a forward direction (Figure 29). g027995 Figure 29 1. Drive the machine up the ramp in reverse. 2. Drive the machine forward down the ramp. Important: Do not use narrow individual ramps for each side of the machine.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Maintenance Safety • If the cutting units are in the transport position, use the positive mechanical lock (if equipped) before you leave the machine unattended. • Before you leave the operator’s position, do the following: • If possible, do not perform maintenance while the – Park the machine on a level surface. engine is running. Keep away from moving parts.
Maintenance Service Interval Maintenance Procedure Every 400 hours • Change the cutting-unit gearbox lubricant. • Service the air-cleaner filter. —service the filter also when the air-cleaner indicator shows red; service the air-cleaner filter more frequently in extremely dusty or dirty conditions. • Service the air cleaner. • Replace the fuel-filter canister for the water separator. • Drain water or other contaminants from the water separator. • Inspect the fuel lines and connections.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation. Check the fuel level. Check the hydraulic fluid level. Check the engine-oil level. Check the cooling-system fluid level. Check the drain water/fuel separator. Check the air-filter restriction indicator.
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication 3. Greasing the Bearings and Bushings Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 4.
Changing the Cutting-Unit Gearbox Lubricant Engine Maintenance Service Interval: After the first 50 hours Engine Safety Every 400 hours 1. Position the machine and cutting unit on a level surface. 2. Lower the cutting unit to the 2.5 cm (1 inch) height of cut. 3. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 4.
Servicing the Air Cleaner Servicing the Engine-Oil Service Interval: Every 400 hours Note: If the foam gasket in the cover is damaged, Checking the Engine-Oil Level replace it. Service Interval: Before each use or daily Important: Avoid using high-pressure air, which could force dirt through the filter into the intake tract. The engine is shipped with oil in the crankcase; however, check the oil level before and after you first start the engine.
g029301 Figure 34 Changing the Engine Oil And Filter g027477 Figure 36 Service Interval: After the first 50 hours Every 150 hours 5. If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil. 1. Position the machine on a level surface. 2. Open the hood. 3. Change the oil (Figure 35). g031623 Figure 35 4. Replace the oil filter (Figure 36).
Servicing the Water Separator Fuel System Maintenance Service Interval: Every 400 hours DANGER Every 400 hours Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills. • Do not fill the fuel tank completely full.
Inspecting the Fuel Lines and Connections engine does not start, air may be trapped between injection pump and injectors; refer to Bleeding Air from the Injectors (page 42). Service Interval: Every 400 hours/Yearly (whichever comes first) Bleeding Air from the Injectors Inspect the fuel lines for deterioration, damage, or loose connections.
Electrical System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last.
Drive System Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 42). Maintain the air pressure in the front and rear tires. The correct air pressure is 124 kPa (15 psi) in the rear tires and 103 kPa (25 psi) in the caster wheels. Uneven tire pressure can cause an uneven cut. Check the tires when they are cold to get the most accurate pressure reading. g004495 Figure 40 1. Side panel cover 2.
Replacing the Caster Wheels and Bearings 1. 2. Cooling System Maintenance Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your authorized Toro distributor. Cooling System Safety Remove the locknut from the bolt (Figure 43). • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns.
Checking the Cooling System Coolant Specification The coolant reservoir is filled at the factory with a 50/50 solution of water and ethylene glycol base extended-life coolant. Service Interval: Before each use or daily The capacity of the cooling system is 7.5 L (6 US qt). Important: Use only commercially available coolants that meet the specifications listed in the Extended Life Coolant Standards Table. Do not use conventional (green) inorganic-acid technology (IAT) coolant in your machine.
Brake Maintenance Cleaning the Radiator Service Interval: Before each use or daily Adjusting the Parking-Brake Interlock Switch Every 1,500 hours—Replace moving hoses. Every 200 hours—Inspect the cooling-system hoses and seals. Replace them if cracked or torn. Every 2 years—Flush and replace the cooling-system fluid. Clean the radiator to prevent the engine from overheating. 1.
4. Belt Maintenance Move the switch up or down on the bracket until the distance between the brake-shaft sensor and the switch plunger is 4 mm (5/32 inch) as shown in Figure 46. does not contact the switch plunger. Checking the Alternator-Belt Tension 5. Secure the switch jam nuts. Service Interval: Every 100 hours 6. Test the adjustment as follows: Note: Make sure that the brake-shaft sensor A. B.
Controls System Maintenance Adjusting the Control-Lever Neutral-Interlock Switch 1. Stop the machine, move the motion-control levers to the NEUTRAL-LOCK position, engage the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 48). g004763 Figure 49 1. Control lever 2. Neutral-interlock switch g020875 Figure 48 1. Bolt 2. Control panel 3. 3. Screw 4. 0.4 to 1 mm (0.015 to 0.045 inch) 4.
g020875 g004918 Figure 50 Figure 52 1. Bolt 2. Control panel 1. NEUTRAL position 4. Move the control lever to the NEUTRAL position but not locked (Figure 52). 5. Pull the lever back until the clevis pin (on an arm above the pivot shaft) contacts the end of the slot (just beginning to put pressure on the spring) as shown in Figure 51. 2. NEUTRAL-LOCK position 7. If adjustment is needed, loosen the nut and jam nut against the yoke (Figure 51). 8.
WARNING The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing, and other body parts away from rotating parts, muffler, and other hot surfaces. 1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. 2. Slide the seat forward, unlatch it, and swing it up and forward. 3. Disconnect the electrical connector from the seat safety switch. 4.
WARNING The electrical system does not perform proper safety shutoff with the jumper wire installed. • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete adjustment. • Never operate the machine with the jumper installed and the seat switch bypassed. 13. Lower the seat into position. 14. Remove the jack stands. g004766 Figure 55 Adjusting the Maximum Ground Speed 1.
Adjusting the Tracking 1. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 2. Move the throttle lever to the SLOW position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Loosen the bolts securing the control levers (Figure 56). g004919 Figure 56 1. Control lever 2. Control-lever post 3. Bolts g001656 4.
Hydraulic System Maintenance Check the level of the hydraulic fluid before you first start the engine and daily thereafter. 1. Position the machine on a level surface. 2. Move the motion-control levers to the NEUTRAL-LOCK position and start the engine. Hydraulic System Safety Note: Run the engine at the lowest possible rpm to purge the system of air. • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor.
Changing the Hydraulic Fluid And Filter Cleaning Cleaning Under the Cutting Unit Service Interval: After the first 200 hours Every 800 hours 1. 2. 3. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. Service Interval: Before each use or daily Move the throttle lever to the SLOW position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Storage Storage Safety • Shut off the engine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance. Preparing the Machine for Storage g004905 Figure 60 Right side not shown. Important: Do not use brackish or reclaimed water to clean the machine.
6. Thoroughly clean and service the air-cleaner assembly. 7. Seal the air-cleaner inlet and the exhaust outlet with weatherproof masking tape. 8. Check the oil-filler cap and fuel-tank cap to ensure that they are securely in place.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
