Operator's Manual

ManualsBrandsToro ManualsAttachments62" Blower Kit, Groundsmaster 200 Series Side Discharge Mowers

FormNo.3363-171RevA

62inBlowerKit

Groundsmaster200/3280-D/3320SeriesSideDischargeMowers

ModelNo.30506—SerialNo.31000001andUp

InstallationInstructions

Safety

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalert

symbol,whichmeansCAUTION,WARNING,or

DANGER-"personalsafetyinstruction."Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

BeforeOperating

•Readandunderstandthecontentsofthismanual

beforestartingandoperatingthemachine.Become

familiarwithallcontrolsandknowhowtostop

quickly.

•Neverallowchildrentooperatethemachine.Donot

allowadultstooperatethemachinewithoutproper

instruction.Onlytrainedoperators,skilledinslope

operationandwhohavereadthismanualshould

operatethismachine.

•Neveroperatemachinewhenundertheinuence

ofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbycutterblades.Keepall

bystandersawayfromtheoperatingarea.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydevice,ordecalisdefectiveordamaged,

repairorreplaceitbeforeoperatingmachine.Also,

tightenanyloosenuts,bolts,andscrewstoinsure

machineisinsafeoperatingcondition.

•Donotwearloosettingclothingbecauseitcould

getcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safety

shoes,andahelmetisadvisableandrequiredby

somelocalordinancesandinsuranceregulations.

•Besureinterlockswitchesareadjustedcorrectly

soenginecannotbestartedunlesstractionpedal

isreleased-neutralposition-andPTOswitchisin

DISENGAGEDposition.

•Fillfueltankbeforestartingtheengine.Avoid

spillinganyfuel.Sincefuelisammable,handleit

carefully.

–Useanapprovedfuelcontainer.

–Donotllfueltankwhenengineishotor

running.

–Donotsmokewhilehandlingfuel.

–Fillfueltankoutdoorsanduptoaboutoneinch

(25mm)fromthetopofthetank,nottheller

neck.

–Wipeupanyspilledfuel.

WhileOperating

•Sitontheseatwhenstartingtheengineandoperating

themachine.

•Alwaysmakesureseatpivotretainingpinisinstalled.

•Beforestartingtheengine:

–Engageparkingbrake.

–MakesuretractionpedalisinneutralandPTOis

inDISENGAGEposition.

–Afterengineisstarted,releaseparkingbrakeand

keepfootofftractionpedal.Machinemustnot

move.Ifmovementisevident,theneutralreturn

mechanismisadjustedincorrectly.Shutengine

offandadjustuntilmachinedoesnotmovewhen

tractionpedalisreleased.

•Donotruntheengineinaconnedareawithout

adequateventilation.Exhaustfumesarehazardous

andcouldpossiblybedeadly.

•Maximumseatingcapacityisoneperson.Therefore,

nevercarrypassengers.

•Checkcarefullyforoverheadclearancesbefore

drivingunderanyobjects.

•Thegrassdeectororcompleteblowerassembly

mustalwaysbeinstalledoncuttingunit.

•Operatormustbeskilledandtrainedinhowtodrive

onhillsides.Failuretousecautiononslopesorhills

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (20 pages)

PAGE 1
Form No. 3363-171 Rev A 62in Blower Kit Groundsmaster 200/3280-D/3320 Series Side Discharge Mowers Model No. 30506—Serial No. 31000001 and Up Installation Instructions Safety This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Improper use or maintenance by the operator or owner can result in injury.
PAGE 2
• • • • • • • may cause loss of control and vehicle to tip or roll, possibly resulting in personal injury or death. Traverse slopes carefully. Do not start or stop suddenly when traversing slopes or when traveling uphill or downhill. If engine stalls or machine loses headway and cannot make it to the top of a slope, do not turn machine around. Always back slowly straight down the slope. Using the machine demands the operator’s complete attention.
PAGE 3
• If the engine must be running to perform maintenance or an adjustment, keep clear of PTO shaft, cutting unit blades, and other moving parts. certification of the machine, use genuine TORO replacement parts and accessories. Replacement parts and accessories made by other manufacturers may result in non-conformance with the safety standards, and the warranty may be voided. • At the time of manufacture, the machine conformed to safety standards in effect for riding mowers.
PAGE 4
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 No parts required – Remove the cutting unit from traction unit. 2 Double pulley Pulley nut Nut cover 1 1 1 Install the new spindle pulley. Blade 3 Install the new blades. Pivot brackets 2 Remove and modify the grass deflector.
PAGE 5
Procedure Description 11 12 13 14 15 Use Qty. Trim molding Deck cover 1 1 Install the new deck cover. Counterbalance spring 1 Install the new counterbalance spring. No parts required – Install the cutting unit to the traction unit. Decal, danger 1 Install the new decal. Chute assembly 1 Mount the blower housing chute. Media and Additional Parts Description Use Qty.
PAGE 6
4. Start the engine and raise the traction unit lift arms. 5. Stop the engine and slide the cutting unit away from the traction unit, separating the male and female sections of PTO shaft (Figure 3). Figure 4 1. Idler plate 2. Nut (2) Figure 3 3. Idler adjusting nut 3. Remove the belt from the right spindle pulley (Figure 4). 1. PTO shaft 4. Remove the six carriage bolts and flange nuts securing the spindle housing assembly to the cutting unit (Figure 5).
PAGE 7
8. Install the original washer and new pulley nut onto the spindle shaft and tighten it to 100 ft-lb (135.5 N-m). Install the nut cover. 4 9. Adjust (tighten) the idler adjusting nut to 35 to 40 ft-lb (48 to 54 N-m) to achieve the proper belt tension. Tighten the idler plate nuts. Removing and Modifying the Grass Deflector 3 Parts needed for this procedure: 2 Installing the New Blades Procedure Parts needed for this procedure: 3 Pivot brackets 1.
PAGE 8
Figure 8 1. Grass deflector 2. Pivot brackets 5 Figure 9 1. Spring latch 2. Rear mounting bracket 3. Front mounting bracket Installing the Blower Mounting Brackets 3. Position the new reinforcement plate under the deck aligning the mounting holes with the holes previously used for mounting the grass deflector (Figure 9). 4. Mount the front and rear brackets and reinforcement plate to the deck with 2 previously removed carriage bolts (3/8 -16 x 7/8 inch) and flange nuts each (Figure 9).
PAGE 9
lift arm bracket and the right castor arm with the bolt and nut previously removed. Figure 10 1. Lift arm bracket 2. Right castor arm Figure 11 1. Front deflector 6 2. Using the deflector as a template, mark and drill three 11/32 inch diameter holes through front and top of deck. Installing the Deck Deflectors 3. Secure the 2 front mounting tabs of deflector to the deck with bolts (5/16-18 x 5/8 inch) and locknuts (5/16-18 inch).
PAGE 10
Figure 13 Figure 15 1. Rear deflector 1. Left shelf 5. Using the deflector as a template, mark and drill three 11/32 inch diameter holes through the deck. 11. Align the right shelf with the right end of the rear shelf and the edge of the deck (Figure 12 and Figure 16). Using the left shelf as a template, locate, mark, and drill three 9/32 inch diameter holes in the deck. 6. Secure the deflector to the deck with 3 bolts (5/16-18 x 5/8 inch) and locknuts (5/16-18 inch). 7.
PAGE 11
7 8 Mounting the New Deflector Stop Mounting the Idler Assembly Parts needed for this procedure: Parts needed for this procedure: 1 Idler arm assembly 1 Deflector stop 1 Pivot screw 2 Capscrew, 1/4 x 3/4 inch 1 Bushing 2 Locknut, 1/4 inch 2 Washer 1 Locknut, 3/8 inch 1 Spring 1 Threaded rod 2 Flangenut, 5/16 inch 1 Spring bracket 2 Capscrew, 1/4 x 1 inch 2 Locknut, 1/4 inch Procedure 1.
PAGE 12
9 Mounting the Blower Parts needed for this procedure: 1 Belt Figure 19 1. 5 inches 2. 1-1/16 inches (2) 3. 1 inch Procedure 4. 13/32 inch diameter (2) 5. 13/16 inch diameter 1. Route the belt around the small deck spindle pulley. 2. Slide the blower onto the mounting bracket alignment studs (Figure 21) while routing the belt around the blower pulley. 3. Thread a flange nut (5/16-18 inch) approximately 2 inches (5 cm) onto the threaded rod (Figure 20).
PAGE 13
10 Install the Bumper Parts needed for this procedure: 1 Bumper 4 Capscrew, 5/16 x 3 inch 4 Locknut, 5/16 inch Figure 23 1. Bumper Procedure 3. Using both mounting plates of the bumper as templates, locate, mark, and drill 3 additional 11/32 inch diameter holes through both walls of the front and rear castor arm brackets. 1. Using dimensions shown in Figure 22, locate, mark and drill a 11/32 inch diameter hole through both walls of the right front castor arm bracket.
PAGE 14
is to rest on the trim molding. Adjust the molding as required. 13 3. Secure the cover to the right castor arm with the bolt. Installing the Cutting Unit to the Traction Unit 12 No Parts Required Installing the New Counterbalance Spring (200 series traction units only) Procedure 1. Engage the parking brake, ensure that the traction pedal is in neutral and the PTO lever is in the Off position. Start the engine and raise the lift arms. Stop the engine.
PAGE 15
Mounting the Blower Housing Chute Parts needed for this procedure: 1 Chute assembly Figure 27 1. Chute Procedure Important: When the chute in the Blower Kit is used with a 15 cubic foot Hopper Kit, you must cut off a section of the chute to ensure proper fit between the blower and the hopper. If used with another kit, proceed to step 3. 5. Lower the hopper hood and align the chute with the hood snout. Secure the chute in position with 4 locknuts (5/16 inch) and chute brackets.
PAGE 16
Operation in the chute, blower or cutting unit. Clear any obstruction using a stick or similar tool. Check the blower belt tension. If it is slipping, readjust the tension. Operating Characteristics 5. Cut grass often, especially when it grows rapidly. If shorter turf is desired, cut the grass again. Overlap the swaths to produce an even cutting pattern. (When used with a 9 cu. ft. or 15 cu. ft.
PAGE 17
Maintenance • Check the blower gearbox impeller for tightness every 50 hours. Torque the impeller shaft bolt to 220 to 230 in-lb (25 to 25.8 N-m). • Clean grass clippings from the hood, chute, blower, and cutting unit after each use. Wash the underside of the cutting unit daily with hose. An excessive buildup of clippings will impair the collection system performance. • Check the belt tension and wear every 50 hours.
PAGE 18
Notes: 18
PAGE 19
Notes: 19
PAGE 20
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).