Installation Instructions

ManualsBrandsToro ManualsAttachmentsRoad Light Kit, 2004 and Before Groundsmaster 580-D

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Road Kit

Groundsmaster 580–D

Model No. 30594

Form No. 3351–301

Installation Instructions

Initial Preparation

1. Unlatch, raise and secure hood with prop rod. Unlatch

and remove the left side panel.

2. Remove capscrews securing the battery tray and slide

the tray out.

3. Remove the negative (–) battery cable connections from

both batteries.

Wear safety goggles and rubber gloves when

working with batteries. Since the gases are

explosive, keep open flames and electrical spark

away from batteries. Do not smoke.

Warning

Remove Plug in Diagnostic

Panel

1. Remove plug from hole in front of diagnostic panel

(Fig. 1).

Figure 1

1. Diagnostic panel

2. Plug

3. Maim frame

2. Install a rubber grommet (Part No. 240–3) into hole.

Note: It may be necessary to enlarge hole slightly to

accommodate the wire harness connector.

Install Light Switch

1. Locate light switch mounting location on the control

panel (Fig. 2).

2. Open control panel cover. Using a punch and hammer,

knock out plug at mounting hole location. Discard plug.

3. Install light switch in control panel.

Figure 2

1. Light switch mount hole

2. Control panel lift knob

3. Cup holder assembly

Prepare Radiator Cowl For

Amber Light Assemblies

Note: For machines without the Roll–Over Protection

(ROPS) option.

1. Remove the upper grille from cowl.

2. Using dimensions shown in figure 3, locate, mark and

drill a 17/32” dia. hole in top of cowl. Repeat procedure

on opposite side of cowl.

Summary of content (8 pages)

PAGE 1
Form No. 3351–301 Road Kit Groundsmaster 580–D Model No. 30594 Installation Instructions Initial Preparation Note: It may be necessary to enlarge hole slightly to accommodate the wire harness connector. 1. Unlatch, raise and secure hood with prop rod. Unlatch and remove the left side panel. Install Light Switch 2. Remove capscrews securing the battery tray and slide the tray out. 1. Locate light switch mounting location on the control panel (Fig. 2). 3.
PAGE 2
3. Mount SMV socket to bumper with (2) 5/16 x 1–1/4” lg. carriage bolts and 5/16 nylon lock nuts. Assemble and Install Light Arms 1. Mount a 2” red reflector to the end of each light arm with a #10–24 x 1/2” lg. machine screw and a Keps nut (Fig. 5). 5 4 3 2 Figure 3 1 Prepare Bumper for Wire Harness Ties 6 1. Using dimensions shown in figure 4, locate, mark and drill (3) 1/4” dia. holes in the lower flange of rear bumper. Figure 5 1. 2” Red reflector 2. Light arm 3. 3’ Red reflector 4.
PAGE 3
Install Hydraulic System Brake Switch 1 1. Place a drain pan under the hydraulic pump assembly. 2. Remove and discard plug from bottom right side of pump (as viewed from operator’s position) (Fig. 8). 2 3 3 Figure 6 1. Fender 2. Drill 7/32” holes 4 3. Install reflector 6 7 4 7 5 2. Using the reflector as as a template, locate, mark and drill (2) 7/32” dia. holes in fender lip. 2 3. Mount a reflector to each fender with (2) #10–24 x 1/2” lg. machine screws and Keps nuts. 1 Figure 8 1.
PAGE 4
.38” dia. 1.81” 1.62” 1.50” 2 1 Figure 10 5. Insert signal controller cables through opening in steering tower cover. Install cover to steering tower with (4) screws previously removed. 3 Figure 9 1. Horn 2. Mounting bracket 6. Mount signal controller to mounting bracket with (2) filister head screws and washers, positioning as shown in figure 11 3. Horn wire harness Install Signal Controller and Relay 1 1. Remove front of steering tower. 2. Remove (4) screws securing cover to top of steering tower.
PAGE 5
11. Where signal controller harness passes thru steering tower panel, secure it to steering column, so it does not make contact with moving steering column. 4. With the control housing removed, connect the horn and headlight wire assembly to the main wire harness inside control housing. 12. Cut eyelet connector off white wire and strip back insulation approximately 3/8”. 5.
PAGE 6
• Dual brown wires – No. 5. 1 2 3. Insert the signal and warning flasher assemblies into a harness connector and secure the assemblies to the harness with a wire tie. 4. Insert a 1/4–20 x 1/2” lg. capscrew down through the rear hole in the rear plate. Mount the relays onto the capscrew and secure to the plate with a Keps nut (Fig. 14). 3 6 Figure 15 4 3 1. Cowl 2. Flashing light 5 7 3. Wire clips 2.
PAGE 7
Install Amber Flashing Lights (Machines with ROPS) Connect Harness to Rear Taillight Assemblies 1. Mount a flashing light to each ROPS post with (2) mounting brackets and fasteners, as shown in figure 17. 1. Connect taillight wire assembly connector to main wire harness in rear right hand frame channel (Fig. 19). 3 9 1 4 2 8 2 1 7 6 5 8 Figure 17 1. Mounting bracket Figure 19 2. Flashing light 1. 2. 3. 4. 5. 2. Route the harness wire up right side of ROPS frame to the canopy (Fig. 18). R.H.
PAGE 8
Adjust Headlights Light Switch Operation • Rear Position–OFF 1. Loosen the mounting nut and position each headlight so it points straight ahead. Tighten the mounting nuts just enough to hold the headlight in position; proceed to step 2. • Center Position–Amber flashing lights on. • Forward Position–Amber flashing lights, headlights and taillights on. 2. Place a flat piece of sheet metal, large enough to fit over the three glass protrusions on the face of the headlights, over the headlight (Fig. 20).