Installation Instructions

ManualsBrandsToro ManualsAttachmentsAir Ride Seat Suspension Kit, Groundsmaster 4000-D, 4100-D and 580-D

Printed in the USA

W 2005, 2006 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Air Ride Seat Suspension Kit

Groundsmaster

)

4000–D, 4100–D & 580–D

Model No. 30621

Form No. 3352–449 Rev C

Installation Instructions

Instructions for Groundsmaster 4000 series only. Refer

to page 3 for Groundsmaster 580–D installation

instructions.

1. Position the machine on a level surface, lower the

cutting unit, stop the engine, engage the parking brake

and remove the key from the ignition.

2. Disconnect the negative battery cable from the battery.

3. If the machine is currently equipped with a seat,

proceed as follows:

• Disconnect the seat switch wire from the traction

unit harness.

• Remove the fasteners securing the seat to the seat

base.

• Remove the seat from the seat base.

4. Remove the seat base from the machine (Fig. 1).

Figure 1

1. Seat base

2. Seat suspension

3. Seat suspension wire

4. Seat switch wire

5. Mount the air ride seat suspension to the seat base with

(4) 3/8 x 1–1/8 in. capscrews and flange nuts using the

holes shown in figure 1

6. Re–install the seat base w/ seat suspension to the

traction unit with the fasteners previously removed

(Fig. 1).

7. Mount the seat to the seat suspension per the

installation instructions included with the seat kit.

8. Remove the control panel cover (Fig. 2) to gain access

to the fuse block area.

Figure 2

1. Control panel cover

Note: Do not install the new fuse block if a third fuse

block has been previously installed.

9. Mount the new fuse block below the existing fuse

block with a #10 x 3/4 in. screw and locknut (Fig. 3).

Figure 3

1. Fuse block

2. Fuse decal

3. Fuse

4. Grounding bolt

5. Grounding bolt

10. Insert the female connector from the existing fuse

block into the male connector on the new fuse block.

Summary of content (4 pages)

PAGE 1
Air Ride Seat Suspension Kit Form No. 3352–449 Rev C Groundsmaster ) 4000–D, 4100–D & 580–D Model No. 30621 Installation Instructions Instructions for Groundsmaster 4000 series only. Refer to page 3 for Groundsmaster 580–D installation instructions. 7. Mount the seat to the seat suspension per the installation instructions included with the seat kit. 8. Remove the control panel cover (Fig. 2) to gain access to the fuse block area. 1.
PAGE 2
11. Connect the air ride wire harness to the traction unit (Fig. 5) as follows: Important Secure the wire harness with wire ties. Make sure wires do not contact any hot or moving parts. • Plug the air ride harness connector into the air ride seat suspension wire connector. 15. Slide the seat completely forward and backward to ensure proper operation and that the seat wires and connectors are not pinched or do no contact any moving parts.
PAGE 3
8. Remove the cup holder (Fig. 7) to gain access to the fuse block area. Groundsmaster 580–D installation instructions 1. Position the machine on a level surface, lower the cutting unit, stop the engine, engage the parking brake and remove the key from the ignition. 2. Disconnect the negative battery cable from the battery. 3. If the machine is currently equipped with a seat, proceed as follows: 5 • Disconnect the seat switch wire from the traction unit harness.
PAGE 4
• Operation Insert a 10 amp. fuse into the corresponding fuse slot. • Weight Adjusting Lever–Adjust for operator weight (Fig. 8). • Insert a 40 amp. fuse into the empty slot in the existing fuse block • Weight gauge–Indicates when the seat is adjusted to the weight of the operator (Fig. 8). Proper adjustment is attained when the gauge is in the green region. Height adjustment is made by positioning the suspension toward the lower or upper range of the green region.