Form No. 3360-525 Rev A Groundsmaster® 328-D 2 & 4 Wheel Drive Traction Units Model No. 30626—Serial No. 280000201 and Up Model No. 30627—Serial No. 280000201 and Up Model No. 30630—Serial No. 280000201 and Up Model No. 30631—Serial No. 280000201 and Up Register at www.Toro.com.
This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Before Operating................................................ 27 Starting/Stopping Engine................................... 30 Bleeding Fuel System.......................................... 31 Checking the Interlock Switches ......................... 31 Pushing or Towing the Traction Unit................... 32 Operating Characteristics ................................... 32 Maintenance............................................................... 34 Recommended Maintenance Schedule(s) ................
Safety responsible for training the users. Such instruction should emphasize: – the need for care and concentration when working with ride-on machines; – control of a ride-on machine sliding on a slope will not be regained by the application of the brake.
and functioning properly. Do not operate unless they are functioning properly. • Never operate the machine with damaged guards, shields, or without safety protective devices in place. Be sure all interlocks are attached, adjusted properly, and functioning properly. • Do not change the engine governor settings or over speed the engine. Operating the engine at excessive speed may increase the hazard of personal injury.
• Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark. • Allow the engine to cool before storing in any enclosure. • To reduce the fire hazard, keep the engine, silencer/muffler, battery compartment and fuel storage area free of grass, leaves, or excessive grease. • Keep all parts in good working condition and all hardware and hydraulic fittings tightened.
object injuries. Do not resume mowing until the area is cleared. Maintenance and Storage • Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. • Keep your body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, not your hands, to search for leaks.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2918 (Models 30630 & 30631) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. 1. On 3. Off 5.
55-4300 (Models 30626 & 30627) 82-8930 (Models 30626 & 30627) 67-1710 (Models 30626 & 30627) 1. Parking brake—read the Operator’s Manual for further instructions. 70-2560 (Model 30627) 82-8940 1. Locked 2. Tilt steering 72-3700 (Models 30626 & 30627) 3. Unlocked 83-9150 (Models 30626 & 30627) 77-3100 (Models 30626 & 30627) 1. Fan blades can cause injury—stay away from moving parts.
114-9600 93-7822 (Models 30630 & 30631 1. Read the Operator’s Manual. 1. Caution—fill fuel tank to 1 in (25 mm) below filler neck. Read the Operator’s Manual for further instructions. 93-6686 1. Hydraulic oil 2. Read the Operator’s Manual. 93-7830 1. Caution—read the Operator’s Manual for further instructions. 2. Torque wheel fasteners to 45-55 ft-lb (62-75 N-m) 93-6697 (Model 30631) 1. Read the Operator’s Manual. 2. Add SAE 80w-90 (API GL-5) oil every 50 hours. 93-7272 (Models 30630 & 30631) 1.
93-7839 (Model 30630 & 30631) *This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard. 1. Warning—read the Operator’s Manual. 2.
106-6754 (Models 30630 & 30631) 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 106-8120 (Models 30626 & 30627) 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Cutting hazard of hand and foot—stay away from moving parts. 105-7823 (Models 30630 & 30631) 1.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 2. No fire, open flame, or smoking. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 5. Read the Operator’s Manual. 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; explosive gases can cause blindness and other injuries 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 10. Contains lead; do not discard.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Use Qty. Screw, M10 x 30 mm Washer 4 4 Install the steering cylinder. Tie rod 1 Install the tie rod.
1 2 Installing the Steering Cylinder (Models 30627 & 30631 only) Installing the Tie Rod (Models 30627 & 30631 only) Parts needed for this procedure: Parts needed for this procedure: 4 Screw, M10 x 30 mm 4 Washer 1 Tie rod Procedure Procedure 1. Remove cotter pins and castle nuts from ball joint ends of tie rod. Insert ball joint ends into rear hole of each axle steering arm. Insert ball joints from bottom of each steering arm (Figure 4). 1.
5 Removing the Battery from the Chassis G005680 1 2 4 No Parts Required 3 Figure 5 1. Rear weight 2. Axle support Procedure 3. Bumper 4. R-clamp 1. Release the two latches holding instrument cover in place. Carefully remove instrument cover to expose the battery. 2. Using capscrews, lock washers and flat washers previously removed, mount bumper and rear weight to axle support. 2. Remove two wing nuts and hold down strap that secures battery (Figure 6). Lift battery out of chassis.
in kit (Fig. 6). Install manual tube into R-clamps and tighten capscrews (Figure 7). Figure 10 1. Seat support rod Figure 7 1. R-clamps 2. Seat support 3. Manual tube 4. Cap 5. Plug wire harness connector into seat switch connector on bottom of seat. 6. Disengage seat support rod and pivot downward. Pivot seat down and push lynch pin through seat latch stud. Flip wire end of pin over latch stud (Figure 11). 2. Mount seat pivot bracket to frame with 2 flange screws supplied in kit (Figure 8).
Seat Kit, Model No. 30625, Deluxe Seat with Model No. 30628 Seat Adapter Kit The machine is shipped without the seat assembly. Either optional Seat Kit, Model No. 30623 or 30625 must be installed. 1. Mount seat suspension assembly to 4 capscrews on seat bottom and secure with 4 lock washers, flat washers, and nuts (Figure 12). Figure 13 1. Seat switch wire harness 8. Disengage seat support rod and pivot downward. Pivot seat down and push lynch pin through seat latch stud.
9 Pushing the Traction Unit Off of the Pallet No Parts Required Procedure Figure 14 1. Reach in and rotate bypass valve on transmission (Figure 16) counterclockwise 1/2 to 1 turn. Opening the valve opens an internal passage in the pump, thereby bypassing transmission oil. Because fluid is bypassed, the machine can be pushed without damaging the transmission. 1.
Note: After the battery has been activated, add only distilled water to replace normal loss, although maintenance–free batteries should not require water under normal operating conditions. 2. Clean the top of the battery and remove the vent caps (Figure 17). Warning CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Figure 17 3.
and slide rubber boot over positive terminal (Figure 6). 5. Install the instrument cover and lock the two latches. 11 Installing the Battery in the Chassis 12 Installing the Ball Joint and Connecting the Lift Cylinder No Parts Required Procedure Parts needed for this procedure: 1 Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
5. Remove spring pin from cylinder pin and slide cylinder pin out of cylinder. until center of ball joint is 2-3/8 inch (60 mm) away from front of push arm (Figure 20). Do not tighten jam nut. 6. Raise front of lift arm until hole in movable end of cylinder lines up with holes in lift arm brackets. Use caution as lift arm is spring-loaded. Hold parts together with cylinder pin, spring pin, and cotter pin. Cotter pin must be to the outside. 7.
• Operator Training Material. Review before operating the machine. 14 • Certificate of Quality: Save for reference. Finishing the Setup Parts needed for this procedure: 1 Hydraulic oil filter 1 Parts catalog 2 Operator’s Manual (traction unit) 1 Operator Training Material 1 Certificate of Quality Procedure Checking the Tire Pressure The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure.
Turn Pedals Product Overview The left and right turn pedals (Figure 21) are connected to the left and right front wheel brakes since both brakes work independently of each other. The brakes can be used to turn sharply or to increase traction if one wheel tends to slip while operating on a hillside. However, wet grass or soft turf could be damaged when brakes are used to turn. Tilt Steering Control The tilt steering control is a lever on right side of steering column (Figure 21).
Fuel Gauge The fuel gauge (Figure 23) indicates quantity of fuel remaining in fuel tank. The exposed, rotating blades of the cutting unit or other implements are hazardous. Hour Meter Never raise a cutting unit or implement while the blades or other components are rotating. The hour meter (Figure 23) registers accumulated hours of engine operation. Oil Pressure Warning Light The oil pressure warning light (Figure 23) glows when oil pressure in engine drops below a safe level.
cutter blades or other implement components and, in conjunction with traction pedal, controls ground speed of the traction unit. Seat Adjusting Lever To adjust standard seat, push lever (Figure 24) backward and slide seat to the desired position. Release lever to lock seat in place. The suspension seat may be adjusted forward or rearward by pulling out the lever at the left side of the seat, sliding the seat to the desired position, and releasing the lever.
Operation 2. Remove dipstick (Figure 26), wipe clean and reinstall dipstick. Remove dipstick and check oil level. Oil level should be up to FULL mark on dipstick. Note: Determine the left and right sides of the machine from the normal operating position. Before Operating Hood Prop (Models 30626 & 30627 only) 1. Position the machine on a level surface. 2. Disengage hood latch and open the hood. 3. Slide bottom of hood prop (Figure 25) out of retaining bracket.
Tip seat forward and prop it with the support rod so it cannot fall accidentally. Using a clean rag, clean area around fuel tank cap (Figure 28). winter grade (No. 1–D or No. 1–D/2–D blend) below that temperature. Use of winter grade fuel at lower temperatures provides lower flash point and cold flow characteristics which will ease starting and reduce fuel filter plugging.
Checking the Hydraulic System Fluid Industry Specifications: (cont'd.) The front axle housing acts as the reservoir for the system. The transmission and axle housing are shipped from the factory with approximately 5 quarts (4.7 l) of high quality hydraulic fluid. However, check fluid level before engine is first started and daily thereafter. API GL–4, AGCO Powerfluid 821 XL, Ford New Holland FNHA–2–C–201.00, Kubota UDT, John Deere J20C, Vickers 35VQ25 and Volvo WB–101/BM.
Starting/Stopping Engine shipped with lubricant from the factory, check the level before operating the machine. Important: The fuel system must be bled if any of the following situation have occurred. 1. Position the machine on a level surface. 2. Remove check plugs from axle and make sure lubricant is up to bottom of each hole. If level is low, remove fill plugs and add enough lubricant to bring the level up to the bottom of the check plug holes (Figure 31). • Initial start up of a new machine.
Bleeding Fuel System engine does not start, air may be trapped between injection pump and injectors; refer to Bleeding Air From Injectors. 1. Park the machine on a level surface. Make sure fuel tank is at least half full. 2. Unlatch and raise hood. Checking the Interlock Switches Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage.
Operating Characteristics PTO lever to ON. The engine should stop within 2–3 seconds. If the engine does not stop, there is a malfunction in the interlock system that should be corrected before beginning operation. 5. Engage the parking brake. Depress the traction pedal while engine is running and the PTO lever is disengaged. The engine should stop within 2 seconds. If engine stops, the switch is operating correctly; thus, continue operation.
Before stopping the engine, disengage all controls and move throttle to SLOW. Moving throttle to SLOW reduces high engine rpm, noise, and vibration. Turn key to OFF to stop engine.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 2 hours • Torque the front wheel nuts After the first 10 hours • • • • After the first 50 hours • Change the engine oil and filter • Check PTO belt tension • Check engine RPM Before each use or daily Check belt tension Check PTO belt tension Change hydraulic fluid filter Torque the front wheel nuts • Check the screen and radiator More frequently in extremely dusty and dirty conditions
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat.
Lubrication The traction unit must be lubricated regularly. If machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation.
Engine Maintenance General Air Cleaner Maintenance Service Interval: Every 50 hours—Inspect air cleaner Every 400 hours—Service air cleaner filter • Check air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Figure 40 • Service the air cleaner filters when air cleaner indicator (Figure 43) shows red or every 400 hours (more frequently in extreme dusty or dirty conditions). Do not over service air filter. Figure 41 Figure 43 1.
hour and radiator checked every hour in extremely dusty and dirty conditions. 2. Remove the cover from the air cleaner body. Before removing the filter, use low pressure air (40 psi, clean and dry) to help remove large accumulations of debris packed between outside of primary filter and the canister. Avoid using high pressure air which could force dirt through the filter into the intake tract. This cleaning process prevents debris from migrating into the intake when the primary filter is removed.
Fuel System Maintenance Note: Refer to Fill Fuel Tank With Diesel Fuel for proper fuel recommendations. Figure 47 1. Oil filter Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. 6. After oil is drained, reinstall drain plug and wipe up any oil that is spilled. 7. Fill crankcase with oil; refer to Check Crankcase Oil.
Electrical System Maintenance 2. Loosen the drain plug on the bottom of the filter canister. Fuses The fuse block is located below control panel. Figure 49 1. Water separator filter canister 3. Clean the area where the filter canister mounts. Figure 50 4. Remove the filter canister and clean the mounting surface. 1. Fuse block 5. Lubricate the gasket on the filter canister with clean oil. 2. Accessory connector Servicing the Battery 6.
Drive System Maintenance Adjusting Rear Wheel Toe–in (Models 30626 & 30630 only) Service Interval: Every 200 hours The rear wheels should not toe–in or toe–out when they are adjusted correctly. To check the rear wheel toe–in, measure the center–to–center distance at wheel hub height, in front and in back of the rear tires. If the wheels toe–in or toe–out, an adjustment is required. Figure 52 1. Steering stop (Right side shown) 2. .
6. Tighten the jam nut to 15–20 in–lbs while rotating the wheel hub. 7. Place the nut retainer over the jam nut. If the cotter pin hole is not aligned with the retainer slot, remove the retainer nut and reorientate until alignment occurs. 8. Insert cotter pin. The wheel hub must not have any free play. Figure 55 9. Install dust cap on end of wheel spindle. 1. Mounting bolt (4) 10. Remove jack stands and lower machine to shop floor.
Cooling System Maintenance Cleaning Radiator And Screen Service Interval: Before each use or daily More frequently in extremely dusty and dirty conditions Every 100 hours Figure 57 To prevent the engine from overheating, the screen and radiator must be kept clean. Normally, check the screen and radiator daily and, if necessary, clean any debris off these parts. However, it will be necessary to check and clean the screen and radiator frequently in extremely dusty and dirty conditions. 1.
Brake Maintenance bottom and centered over star nut that adjusts brake shoes (Figure 61). Adjusting the Brakes Adjust the service brakes when there is more than 1 inch (25 mm) of “free travel” of the turn pedals, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt. The brakes should only need adjusting after considerable use. These periodic adjustments can be performed where the brake cables connect to the brake pedal mount.
Belt Maintenance Servicing the Engine Belts Service Interval: After the first 10 hours Every 100 hours Check tension of all belts initially after the first day of operation and every 100 hours thereafter. Alternator Belt 1. Unlatch and open hood. 2. Proper tension will allow 3/8 inch (10 mm) deflection when a force of 10 lbs. is applied on the belt (Figure 63) midway between the pulleys. Figure 64 1. Fan belt guard 3. Belt should deflect 1/4 inch (6 mm) midway between the pulleys with 5 lb.
Controls System Maintenance pulley and stationary idle pulley. Tighten idler pulley locknut to secure adjustments (Figure 65). 4. Install fan belt guard and secure with capscrews (Figure 64). Close and latch hood. Adjusting Throttle Note: Check fan belt tension after first day’s operation. Readjust tension, if necessary. Follow regular maintenance check procedure thereafter.
3. Rotate pump lever to full forward speed location. 4. Adjust control rod end (Figure 69) until there is a .12” gap between top of traction pedal stop screw and pedal. Tighten lock nuts. Figure 70 1. 2. 3. 4. 5. Pump lever 6. Cap screws 7. Pump plate 2. Block right front tire and both rear tires so vehicle cannot roll forward or backward. 3. Jack up frame so left front wheel is off the shop floor. Use a jack stand to support the frame.
• Weak or damaged leaf springs (Figure 70). Replace. • Internal transmission component malfunction. Contact your local Toro distributor for assistance. 8. Shut engine off. 9. Adjust traction control rod; refer to Adjusting the Traction Control Rod. 6. Connect a continuity tester or ohm meter to switch connector. With PTO lever in the ON position the switch circuit should not have any continuity. If there is continuity, recheck switch installation. If there is no continuity, proceed to next step. 7.
Adjusting the Tilt Steering Control Hydraulic System Maintenance If steering wheel tilt control lever must be adjusted, proceed as follows: Replacing the Hydraulic Fluid Filter 1. Remove knob from parking brake and self tapping screws from steering column cover. Slide cover up steering shaft to expose pivot bracket (Figure 73). Service Interval: After the first 10 hours 2. Loosen small nut, rotate pivot bracket until it tightens large nut below (Figure 73). Retighten small nut.
Changing the Hydraulic System Fluid 4. Remove drain plug from fitting between axle housing and oil filter and allow fluid to flow into drain pan (Figure 75). Service Interval: Every 1,000 hours The hydraulic system fluid must be changed after every 1000 hours of normal operation or every two years, whichever comes first. The recommended replacement fluid is: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums.
Storage Traction Unit 1. Thoroughly clean the traction unit, cutting unit and the engine, paying special attention to these areas: • radiator screen • underneath the cutting unit • under the cutting unit belt covers • counterbalance springs • P.T.O. Shaft Assembly • all grease fittings and pivot points 2. Check the tire pressure. Inflate all traction unit tires to 21 psi (145 kPa). 3. Remove, sharpen, and balance the cutting unit’s blades.
6. Thoroughly drain all fuel from the fuel tank, lines, fuel pump filter, and the fuel filter/water separator assembly. 7. Flush the fuel tank with fresh, clean diesel fuel. 8. Secure all fuel system fittings. 9. Thoroughly clean and service the air cleaner assembly. 10. Seal the air cleaner inlet and the exhaust outlet with weatherproof tape. 11. Check anti-freeze protection and add as needed for expected minimum temperature in your area.
Schematics Hydraulic Schematic (Rev.
Electrical Schematic (Rev.
Notes: 55
Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
