Operator's Manual
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Checktheconditionandtensionofthealternatorbelt.
Aftertherst50hours
•Changetheengineoilandlter.
•Changethetransmissionoillter.
•Changethehydraulicreturnlter.
•ChecktheengineRPM(idleandfullthrottle).
Beforeeachuseordaily
•Checktheengineoillevel.
•Checkthecoolingsystem.
•Checkfuellevel.
•Checkthehydraulicuidlevel.
•Torquethewheellugnuts.
•Checkthecylindertobedknifecontact.
•Checkthetyrepressure.
•Checktheaircleanerblockageindicator.(Servicetheaircleanerearlieriftheair
cleanerindicatorshowsred.Serviceitmorefrequentlyinextremelydirtyordusty
conditions.)
•Removedebrisfromthescreen,oilcoolers,andradiator(morefrequentlyindirty
operatingconditions).
•Checksafetyinterlocksystem.
•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports,
wear,loosettings,weatherdeterioration,andchemicaldeterioration.
Every50hours
•Greasethebearings,bushingsandpivots(Greasethemimmediatelyafterevery
washingregardlessoftheintervallisted.)
•Checkcutterheadrearbearingadjustment.
•CheckRearRollerScraperWireT ension
Every100hours
•Inspectthecoolingsystemhoses.
•Checktheconditionandtensionofthealternatorbelt.
Every150hours
•Changetheengineoilandlter.
Every200hours
•Drainmoisturefromthefuelandhydraulicuidtanks.
Every250hours
•CheckBatteryCondition
•Checkthetransmissioncontrolcable.
•Checktheconditionofandcleanthebattery.
•Checkthebatterycableconnections.
Every400hours
•Checkthefuellinesandconnections.
•ChecktheengineRPM(idleandfullthrottle).
Every500hours
•Replacethefuellter.
•CheckEngineOverheatWarningSystem
•Replacetheprimaryairlter.(Morefrequentlyinextremedustyordirtyconditions)
•CheckElectricalSystem
•Changethetransmissionoillter.
•Changethehydraulicreturnlter.
•Checktherearwheelalignment.
•ServicetheHydraulicSystem
•CheckHydraulicOilOverheatWarningSystem
Every800hours
•Drainandcleanthefueltank
•Packtherearwheelbearings(CT21202wheeldrivemodelonly)
•Adjusttheenginevalves(refertotheengineOperator'sManual)
31