Form No. 3449-322 Rev B Road Light Kit Groundsmaster® 4500-D or 4700-D Traction Unit Model No. 30670 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal140-1623 140-1623 1. Beacon—off 2. Beacon—on decal140-1531 140-1531 1. Snow chute—left 4. Hazard light—off 2. Snow chute—right 5. Attachment—down 3.
decal145-5256 145-5256 1. Power—10A 2. Infocenter—2A 5. Electric Seat—10A 6. Engine—10A 3. Auxiliary Power—10A 7. Sensor—10A 4. Headlights—10A 8.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. No parts required – Prepare the machine. No parts required – Drill the mounting holes.
Procedure 8 9 10 Description Use Qty.
g371181 Figure 1 1. Platform shroud 4. Self-tapping bolt (2) 2. Headlight assembly 5. Create a notch here. 3. Carriage bolt (2) 6. Headlight connector 4. Grind a notch in the steering cover as shown in Figure 2. g371428 Figure 2 1. Notch (headlight assembly) 3. 12 mm (1/2 inch) 2.
5. Using the dimensions in Figure 3, locate and drill 6 holes (1.0 cm) through both walls of the roller-support tube. g371868 Figure 3 1. 6.4 cm (2-1/2 inches) 4. 1.0 cm (13/32 inch) diameter 2. 8.9 cm (3-1/2 inches) 5. 1.9 cm (3/4 inch) 3. 14.0 cm (5-1/2 inches) Drilling the Holes for the Horn Bracket Using the dimensions in Figure 4, locate and drill 2 holes (9/32 inch) through both walls of the roller-support tube. g029796 Figure 4 6 1. 1.9 cm (3/4 inch) 3. 25.4 cm (10 inches) 2. 3.
Drilling the Mounting Holes in the Rear Bumper for the License Plate 3 Using the dimensions shown in Figure 5, locate and drill 2 holes (9/32 inch) through the outside wall of the rear bumper. Installing the Headlights Parts needed for this procedure: 1. 8.3 cm (3-1/3 inches) 3. 52.07 cm (20-1/2 inches) 4. Drill a hole (9/32 inch) here.
Installing the Headlight Bracket to a Cab Model Note: Ensure that the turn-signal lens on the headlight is positioned toward the outside of the traction unit. 1. Install a bent-plate bracket onto each of the upper corners of the lower front panel of the cab with the existing screws as shown in Figure 8. g371180 Figure 7 Right headlight assembly shown g034337 1. Headlight 4. Pivot bracket 2. Pivot bolt with locknut 3. Mounting bolt 5. Washer 6. Locknut (M12) 3.
4 Installing the Horn Parts needed for this procedure: 1 Horn 1 Horn bracket 1 Bolt (3/8 x 5/8 inch) 1 Flange nut (3/8 inch) 2 Bolt (1/4 x 2 inches) 2 Nut (1/4 inch) Procedure 1. Secure the horn strap to the horn bracket with a bolt (3/8 x 5/8 inch) and a flange nut (3/8 inch) as shown in Figure 10. g034338 Figure 9 1. Nut (5/16 inch) 4. Headlight bracket 2. Washer 3. Spacer 5. Bracket tab 6. Bolt (5/16 x 1-5/8 inch) 4.
5 Installing the Rear Lamps Parts needed for this procedure: 1 Left light bracket 1 Right light bracket 1 Left light housing 1 Right light housing 2 Inner mount 4 Screw (#10 x 1-1/4 inches) 6 Flange nut (1/4 inch) 2 Carriage bolt (1/4 x 5/8 inches) 8 Screw (1/4 x 3/4 inches) 4 Screw (5/8 x 3 inches) 4 Flat washer 2 Jam nut (5/8 inch) 2 Rear-light assembly 2 Clip nut (1/4 inch) g371674 Figure 11 2. Right light 1. Left light Procedure 1.
g371870 Figure 13 1. Inner mount 2. Clip nut (1/4 inch) Note: After routing the wire harness through the light brackets, mount the rear-light assemblies to inner mounts with 4 screws (#10 x 1-1/4 inches) and nuts included with the light (Figure 25). 6 g371733 Figure 14 1. Speed nut (#10) 3. Screw (#10 x 3/4 inch) 2.
7 Installing the Wire Harness Parts needed for this procedure: 1 Wire harness 2 Magnetic cable-tie mounts 8 Cable tie Procedure Use the following instructions and illustrations to route and connect the wire harness. When routing the light harness, follow the main machine harness. g371786 Figure 16 1. Note: Remove the clamp and seal to gain access to the fuse compartment. Remove the flange-head screw securing the compartment clamp and seal to the traction unit (Figure 17).
3. 4. 5. Remove the bolts holding the steel plate in the fuse compartment. Locate the module on the wire harness (Figure 19). Important: When routing the wire harness, do not pull it across sharp edges, which may damage the wires. Wires must not contact hot or moving parts. Secure the wire harness with cable ties. Route the whole wire harness through the new steel plate and the hole located at the compartment clamp (Figure 17 and Figure 19).
6. Install the new steel plate into the fuse compartment with the previously removed bolts. 7. Connect the large-ring terminal, from the wire harness, to the stud on the junction block (Figure 20). 8. Connect the small-ring terminal from the wire harness to 1 of the screws on the ground-block terminal (Figure 20). g371712 Figure 21 4. Brake connector 1. Right front-light conncector 2. Connectors for the controls 5. Horn connectors 3. Left front-light conncector 12.
22. 23. 24. 25. Assemble the inner mount into the light housing, and secure the mount to the housing (Figure 25) with 4 socket-head screws (1/4 x 3/4 inch). Align the taillight to the light housing with the yellow lens positioned as shown in Figure 25. Plug the 4-socket connector of the harness into the 4-pin connector of the taillight (Figure 25). Assemble the taillight into the light housing, and secure the light to the housing (Figure 25) with 2 Phillips-head screws (#10 x 1-1/4 inches).
8 Installing the Control Console Parts needed for this procedure: g371724 Figure 26 1. Magnetic cable-tie mounts 27. 2. Cable tie Install any parts that were removed from the traction unit to route the wire harness.
g371871 Figure 28 g350763 Figure 27 1. Clip nut (#10) 4. Flange head screw (#10 x 3/8 inch) 2. Fuse mount plate 5. Cable tie 1. 12-pin connector (flasher) 7. 3. Flasher 4. Assemble the flasher to the mount plate (Figure 27) with a flange head screw (#10 x 3/8 inch). 5. Secure the flasher to the mount plate with a cable tie (Figure 27). 6. Plug the 12-socket connector of the console harness into the 12-pin connector of the flasher (Figure 28). 17 2.
g350766 Figure 29 1. Bracket mount 2. Push-in anchor (console harness) g350767 Assembling the Switch Mount 1. Figure 30 1. Switch mount Assemble the 8 clip nut (1/4 inch) to the switch mount as shown in Figure 30. 2. 2. Clip nut (1/4 inch) Insert the multi-function switch into the 51 mm (2 inch) hole in the switch mount as shown in Figure 31. g350769 Figure 31 1. Switch mount 18 2.
3. Secure the multi-function switch to the switch mount with the thick and thin switch clips (Figure 32). g350778 Figure 32 1. Tab (multi-function switch) g350768 Figure 34 3. Switch clip (thin) 2. Switch clip (thick) 1. Rocker switch 4. 6. Insert the 3 switch plugs into the switch mount as shown in Figure 33. 2. Front of the switch plate Assemble the 2 knobs into the fuse cover, and secure the knobs with 2 bolt retainers (Figure 35). g350764 Figure 35 1. Bolt retainer 2. Fuse cover 3.
Installing the Switch Plate to the Steering Column 1. Align the switch plate to the rearward side or the steering column (Figure 37). g350772 Figure 37 1. Bracket mount 4. Fuse mount plate 2. Carriage bolt (1/4 x 2 inches) 5. Flange locknut (1/4 inch) 3. Switch mount 4. At the lower 6.4 mm (1/4 inch) holes, assemble 2 carriage bolts bolt (1/4 x 2 inches) through the switch plate, bracket mount, and fuse mount plate (Figure 37) with 2 carriage bolts (1/4 x 2 inches) and 2 flange locknuts (1/4 inch).
2. Plug the 9-pin connector of the multi-function switch harness into the 9-socket connector of the console harness (Figure 39). 3. Secure the cover to the mount with 4 flange-heads screws (1/4 x 3/4) as shown in Figure 41. g350771 Figure 41 1. Flange-heads screw (1/4 x 3/4 inch) 2. Control cover g371429 Figure 39 1. 9-pin connector (multi-function switch harness) 3. 2.
10 Installing the Decal-Mounting Plates Parts needed for this procedure: 1. 3. Fuse clip fuse 2. Module fuses 2. Plate 4 Decal 4 Hex-head screw (1/4 x 2-1/2 inches) 4 Locknut (1/4 inch) Procedure g371821 Figure 42 1. Fuse block fuses 2 Align the plates with the existing holes in the light-kit brackets (Figure 44). Note: Ensure the screws do not damage the wire harness when installing them into the brackets. Install the fuse-box decal to the storage-box cover (Figure 43). 2.
Operation 11 Controls Connecting the Battery Note: Check the operation of the lights. Make sure that the correct lights are flashing when operating the turn signal switch. No Parts Required Procedure Connect the battery; refer to your machine Operator’s Manual. g351077 Figure 45 1. Light switch 3. Horn button 2. Turn signal switch Using the Lights g374351 Figure 46 1. Low beam 2. OFF position 23 3.
Adjusting the Headlights Note: The brake lights will come on when the machine is slowing down from the hydrostatic-dynamic braking or when the brakes pedals are pressed. 1. Turn the key switch. 2. Rotate the light switch (Figure 45 and Figure 46) to the following positions: 1. Loosen the mounting locknuts and capscrews to adjust the lights (Figure 48). • Low beam • OFF position • Low beam Using the Turn Signal • Move the turn signal switch (Figure 45) up to signal a right turn.
Maintenance Servicing the Fuses 1. Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine, and remove the key. 2. Loosen the latch for the cover of the right storage box and raise the cover (Figure 49). g371896 Figure 50 1. Left brake, right brake or harzards 2. Lights 4. Main or horn relay 5. Left or right tail light 3. Horn g009985 Figure 49 3. Remove the cap from the module (Figure 19). 25 4.
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Declaration of Incorporation The Toro Company, 8111 Lyndale Avenue South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 30670 Serial No.
