Installation Instructions

ManualsBrandsToro ManualsAttachmentsRoad Certification and Light Kit, EU Groundsmaster 360 Multi-Purpose Machine without Cab

FormNo.3403-955RevA

RoadCerticationandLightKit

EUGroundsmaster

360Multi-PurposeMachinewithoutCab

ModelNo.30690

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Preparetheoor-plateaccesshole.

Column-bracketassembly

Horn-switchassembly1

Column-bracketmount

Carriagebolt(3/8x1inch)

Flangenut(3/8inch)

Columncover

Bolt2

Installtheswitch-columnassembly.

Extension2

Washer-headbolt(1/4x3/4inch)

Locknut(1/4inch)

Extendtheheadlightassembly(for

machineswith100-inchdecksonly).

Headlightassembly1

Flange-headbolt(3/8x1-1/2inches)

Flangenut(3/8inch)

Installtheheadlights.

Worklight1

Lightbracket1

U-bolt2

Locknut(3/8inch)

Installtheworklight.

Hornassembly1

Bolt(5/16x3/4inch)

Flange-headnut(5/16inch)

Installthehorn.

Leftrearlampassembly

Rightrearlampassembly1

Washer-headbolt(3/8x3/4inch)

Installtherearlamps.

Grommet

Shortcabletie

Longcabletie2

Connectthewireharness.

Nopartsrequired

–

Completetheinstallation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3403-955*A

Summary of content (12 pages)

PAGE 1
Form No. 3403-955 Rev A Road Certification and Light Kit EU Groundsmaster® 360 Multi-Purpose Machine without Cab Model No. 30690 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 © 2016—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Use Qty. No parts required – Prepare the machine. No parts required – Prepare the floor-plate access hole.
PAGE 2
Media and Additional Parts Description Use Qty. Installation instructions 1 Install the kit. Parts catalog 1 Reference part numbers. 1 Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface, shut off the engine, engage the parking brake, and remove the key from the ignition switch. 1 G015806 Figure 2 2. Disconnect the negative (–) battery cable from the battery. 1. Prop rod 3.
PAGE 3
carriage bolts (3/8 x 1 inch), 2 flange nuts (3/8 inch). Position the column bracket as high as possible on the steering column as shown in Figure 5. 2. Using the dimensions shown in Figure 4, locate, mark and drill a hole (51 mm or 2 inch diameter) in the floor plate. Note: When drilling through the floor plate, use caution not to hit the hydraulic line directly below the hole location. 1 2 Note: Make sure that the column bracket does not interfere with the steering wheel.
PAGE 4
3. Remove the 4 washer-head bolts and 4 locknuts securing the headlight to the headlight-assembly arm (Figure 8). 4 Extending the Headlight Assembly Machines with 100-inch Decks Only Parts needed for this procedure: 2 Extension 8 Washer-head bolt (1/4 x 3/4 inch) 8 Locknut (1/4 inch) Procedure Figure 8 1. Remove the cover from 1 headlight (Figure 6). 1. Nut 2. Headlight-assembly arm 3. Bolt 4.
PAGE 5
6 Installing the Headlights Installing the Work Light Parts needed for this procedure: Parts needed for this procedure: 1 Headlight assembly 1 Work light 2 Flange-head bolt (3/8 x 1-1/2 inches) 1 Light bracket 2 Flange nut (3/8 inch) 2 U-bolt 8 Locknut (3/8 inch) Procedure Procedure Note: Make sure that the wire harness exits the rear of the head light mount tube. 1.
PAGE 6
3. Adjust the horn so that the opening points down. 2. Tighten the locknuts evenly to avoid distorting the light bracket. 4. Connect the wire harness to the horn. 5. After you connect the wire harness to the horn in 9 Connecting the Wire Harness (page 7), mount the front cover to the front axle with the 2 bolts that you previously removed.
PAGE 7
Figure 15 1. Knockout-plug location 3. Cut a slit in the grommet and cut out the bottom opening (Figure 15). Figure 14 1. 57 mm (2.25 inches) 2. Grommet 3. 9 mm (0.350 inch) 4. With the cone end of the grommet facing down, wrap it around the wire harness and insert it into the knockout hole in the floor plate. 2. 65 mm (2.55 inches) 3. Remove all burrs and rough edges from the drilled holes. Paint the newly exposed metal to prevent rusting. 5.
PAGE 8
10. Install the control panel to the tank cover with the bolts removed. Torque the bolts 2.8 N∙m (25 in-lb). 10 Important: Do not overtighten the screws. 11. Route and connect the small harness ring terminal to the ground block. Completing the Installation 12. Route the work-light harness to and up the ROPS tube through the gap between the storage compartment and the hydraulic tank cover. No Parts Required Procedure Note: Secure the harness to the ROPS tube using cable ties. 1.
PAGE 9
Horn Button Operation Press the horn button to activate the horn (Figure 18). Light Switches Turn Signal Press the front of the light switch (Figure 18) to activate the front dipped-beam headlights and the rear position lights. Press down on the turn signal arm (Figure 18) to activate the left turn signal. Press the rear of the light switch (Figure 18) to activate the front dipped-beam headlights, the rear position lights. and the rear work light.
PAGE 10
Notes: 10
PAGE 11
Notes: 11
PAGE 12