Form No. 3434-944 Rev A Rear Quick-Attach System 2013 and After Groundsmaster® 7200 Series Mower with Yanmar or Kubota Engine Model No. 30810—Serial No. 400000000 and Up Model No. 30812—Serial No. 403300001 and Up Installation Instructions Important: Before installing this kit, equip the machine with the Auxiliary Power Unit Kit (Toro Part No. 30382).
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Qty.
Procedure 6 7 8 Description Use Qty. Relay bracket Relay Bolt (1/4 x 1/2 inch) Nut (1/4 inch) Bolt (3/8 x 2 inches) Washer (0.406 inch) Nut (3/8 inch) Bolt (1/4 x 1/2 inch) Locknut (1/4 inch) Decal (from Auxiliary Power Unit Kit) Switch 1 6 6 7 1 1 1 6 6 1 2 Install the relays and switches (for Model 30812 only). Wiring harness 1 Install the wiring harness. No parts required – Complete the installation.
Note: Retain the nuts. 3. Mount the lift-arm assembly to the rear frame members, with 2 bolts (7/8 x 4-1/2 inch), 2 jam nuts (7/8 inch), and as many spindle washers as necessary to evenly shim between the right and left sides of the lift arm and rear frame members. Note: Position the components as shown in Figure 3. g029812 Figure 1 1. Bolt 2. g029785 Figure 3 2.
6. Secure the threaded link rod end to the cylinder-support assembly with a bolt (1/2 x 1-1/2 inch) and locknut (1/2 inch) as shown in Figure 5. 3 Installing the Lift-Arm Assembly Model 30812 Parts needed for this procedure: g029786 Figure 5 1. Lift adapter 7. 2. Cylinder-support assembly Mount the loose end of the hydraulic cylinder to the cylinder-support assembly with the cylinder-mount pivot pin, bolt (3/8 x 1 inch), and nut (3/8 inch) as shown in Figure 6.
4. Adjust the length of the threaded link to 19 cm (7-1/2 inches) and tighten the jam nuts (Figure 9). g012818 Figure 9 1. Length of threaded link—19 cm (7-1/2 inch) 5. g029787 Figure 7 Secure the rod end of the threaded link to the link-support assembly with a bolt (1/2 x 1-1/2 inch) and locknut (1/2 inch) as shown in Figure 10. 1. Link mount 2.
. Thread a grease fitting into the end of the pivot pin (Figure 11). 4 Note: Position the grease fitting as shown in Figure 12. Installing the Hydraulic Hoses Parts needed for this procedure: g012821 Figure 12 1. Pivot pin 1 Tee fitting (Model 30812 only) 3 Hose clamp (3/8 inch) 4 Cable tie 3. Angle of grease fitting—45 degrees Procedure 2. Grease fitting 1.
g012826 Figure 16 1. Short hose 2. Tee fitting g029809 Figure 14 Model 30812 1. Radiator frame B. 2. Oil-cooler-return hose Note: This is the hose between the deck-lift 2. Route the short hose from the manifold to the oil-cooler-return hose location. 3. For Model 30810 only: Install the short hose to the oil-cooler hose as follows: A. Measure approximately 12.7 cm (5 inches) from the radiator frame and cut the oil-cooler-return hose (Figure 17). valve and the oil cooler.
5. On the right frame, locate the deck-lift-valve assembly (Figure 18). 8. Route the long hose under the radiator frame, over the frame cross member, and along the frame rail to the valve (Figure 20). Note: The long hose will follow another hose from the transmission bay to the valve assembly. g029530 Figure 18 1. Plug 2. Valve assembly g030407 Figure 20 6. Remove the plug from the left side of the valve assembly (Figure 18). 1. Cable tie 2. Long hose 7.
5 3. Using a bolt (1/4 x 3/4 inch), nut (1/4 inch), and the bolt and nut that you just removed, mount the relay bracket to the machine (Figure 21). 4. Unlatch the control-panel cover and move it aside (Figure 22). Installing the Relays and Switches Model 30810 Parts needed for this procedure: 1 Relay bracket 6 Relay 6 Bolt (1/4 x 1/2 inch) 7 Nut (1/4 inch) 1 Bolt (1/4 x 3/4 inch) g012831 1 Decal (from Auxiliary Power Unit Kit) 2 Switch Figure 22 1. Control panel 5. Procedure 1. 2.
6 Installing the Relays and Switches Model 30812 g029534 Figure 24 1. Decal Parts needed for this procedure: 3. Lift/lower switch (3-position switch) 2. Float/power-down switch (2-position switch) 9. Insert the switches into the appropriate mounting holes (Figure 24). Note: Position the flat portion of the switch toward the operator. 1 Relay bracket 6 Relay 6 Bolt (1/4 x 1/2 inch) 7 Nut (1/4 inch) 1 Bolt (3/8 x 2 inches) 1 Washer (0.
3. Remove the bracket, and drill a hole (0.281 inch) through both walls of the frame in the location that you marked. 4. Install the bracket with the hardware you used to loosely install the bracket and secure the bracket to the new hole with a bolt (1/4 x 2-1/2 inches) and nut (1/4 inch). 5. Install the 6 relays to the bracket using 6 bolts (1/4 x 1/2 inch) and 6 locknuts (1/4 inch). 7. Locate and remove the 2 knockout plugs from the top of the control panel (Figure 28). g012832 Figure 28 1.
7 Installing the Wiring Harness Parts needed for this procedure: 1 Wiring harness Procedure Note: The machine must be equipped with the Auxiliary Power Unit Kit, Toro part no. 30382. 1. Cover exposed connectors on the wiring harness with masking tape or electrical tape to keep debris out of the connectors while routing the harness. 2.
g030288 Figure 30 g029798 Figure 31 1. Blower PTO switch (used with blower) 6. Deck lift out (A and B) 2. Lift/lower switch 7. Main wiring harness 3. Ground 8. Relays (6) 4. Power 9. Hydraulic manifold 5. Deck lift in (A and B) 10.
8 Completing Installation No Parts Required g012835 Procedure Figure 33 Model 30812 1. Grease all the new grease fittings with Number 2 lithium-based grease. 2. Check the hydraulic fluid level and replenish as required. 3. Connect the negative (–) battery cable. 4. Start the machine and operate the rear lift. Check for leaks and replenish hydraulic fluid as necessary.
Weight Charts for Model 30810 Use the following weight charts to determine the correct amount of front weight required for your machine. 72 inch width of cut Models 30695 with 30354, 30481, or 30353 and Additional Front Weight Required Weight Part Number Weight Description Qty.
Debris Blower (Model 30393) 253 lb 125-2655-03, 125-2670, and 114-4096 Front frame weights, Weight bracket, and Suitcase weights 4 1 3 Not Approved Rahn Groomer (Allied Product) 60 or 62 inch width of cut Models 30695 with 30456 or 30457 and Additional Front Weight Required Weight Part Number Weight Description Qty.
Debris Blower (Model 30393) 318 lb 125-2655-03, 125-2670, and 114-4096 Front frame weights, Weight bracket, and Suitcase weights 4 1 5 Not Approved Rahn Groomer (Allied Product) Weight Charts for Model 30812 Use the following weight charts to determine the correct amount of front weight required for your machine. 72 inch width of cut Models 30495, or 30487 with 30354, 30481, or 30353 With no hard canopy, Model 30349 and Additional Front Weight Required Weight Part Number Weight Description Qty.
62 inch width of cut Models 30495, or 30487 with 30456 or 30457 With no hard canopy, Model 30349 and Additional Front Weight Required Weight Part Number Weight Description Qty.
Maintenance Operating Tips • Read and understand the attachment Operator's • Lubricate the grease fittings with Number 2 Manual before using the machine. lithium-based grease weekly or after every washing. • Make sure that the appropriate weight mount bracket and front weight(s) are installed for the rear attachment. • When operating in dusty conditions, the air cleaner should be checked daily.
Notes:
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
