Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematic
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction Circuit Relief Valve (R3) and (R4) Pressure Test
- Traction Circuit Charge Pressure Test
- Gear Pump (P3) Flow Test
- Front Wheel Motor Efficiency Test
- Piston (Traction) Pump Flow Test
- Relief Valve (PRV1) and (PRV2) Pressure Test
- Gear Pump (P1) and (P2) Flow Test
- Deck Motor Efficiency Test
- Lift Relief Valve (PRV) Pressure Test
- Gear Pump (P4) Flow Test
- Lift Cylinder Internal Leakage Test
- Steering Relief Valve (R10) Pressure Test
- Steering Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Check Hydraulic Lines and Hoses
- Flush Hydraulic System
- Filtering Closed--Loop Traction Circuit
- Hydraulic System Start--up
- Hydraulic Reservoir
- Hydraulic Pump Drive Shaft
- Hydraulic Pump Assembly
- Piston (Traction) Pump Service
- Gear Pump Service
- Front Wheel Motors
- Rear Wheel Motors
- Wheel Motor Service
- CrossTrax AWD Manifold
- CrossTrax AWD Manifold Service
- Deck Control Manifold
- Deck Control Manifold Service
- Cutting Deck Motor
- Cutting Deck Motor Service
- Lift Control Manifold
- Lift Control Manifold Service
- Lift Cylinder
- Lift Cylinder Service
- Steering Control Valve
- Steering Control Valve Service
- Steering Cylinder
- Steering Cylinder Service
- Oil Cooler
- 5 - Electrical System
- General Information
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Adjustments
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- Temperature Gauge
- PTO Switch
- Headlight Switch
- Seat Switch
- Joystick Raise and Lower Switches
- Traction Neutral Switch
- Parking Brake Switch
- Mow/Transport Switch
- Start Relay
- Main Power and Glow Relays
- Toro Electronic Controller (TEC)
- Fuses
- Diode Assembly
- Fusible Link Harness
- Hydraulic Solenoid Valve Coil
- Temperature Sender
- High Temperature Shutdown Switch
- Oil Pressure Switch
- Fuel Stop Solenoid
- Fuel Pump
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Decks
- 8 - Foldout Drawings
- Hydraulic Schematic
- Electrical Schematic Sheet 1 of 2 (Serial numbers below 315000000)
- Electrical Schematic Sheet 2 of 2 (Serial numbers below 315000000)
- Eclectrical Schematic (Serial numbers 315000001 to 403430000)
- Eclectrical Schematic (Serial numbers above 403430001)
- Main Wire Harness Drawing (Serial numbers below 315000000)
- Main Wire Harness Diagram (Serial numbers below 315000000)
- Main Wiring Harness Drawing (Serial numbers 315000001 to 403430000)
- Main Wiring Harness Diagram (Serial numbers 315000001 to 403430000)
- Main Wiring Harness Drawing (Serial numbers 403430001 to 405699999)
- Main Wiring Harness Diagram (Serial numbers 403430001 to 405699999)
- Main Wiring Harness Drawing (Serial numbers above 405700000)
- Main Wiring Harness Diagram (Serial numbers above 405700000)
- Seat Wire Harness Drawing
- Seat Wire Harness Diagram
- Engine Wire Harness Drawing
- Engine Wire Harness Diagram
Groundsmaster 4300--DHydraulic System Page 4 -- 54
Lift Cylinder Internal Leakage Test
Figure 55
LEFT FRONT (#4) LIFT CYLINDER TEST SHOWN
GEAR
PUMP
LIFT
CONTROL
MANIFOLD
TO STEERING
CONTROL VALVE
INTERNAL
CASE
DRAIN
PUMP (P5)
TO DECK CONTROL MANIFOLD
(REAR CUTTING UNITS)
(FRONT CUTTING UNITS)
TO DECK CONTROL MANIFOLD
FROM MOW CONTROL
MANIFOLD
(PARTIALLY
RAISED)
PLUG CAP
CHECK FOR
CYLINDER
EXTENDING
The lift cylinder internal leakage test should be per-
formed if a cutting deck raise and lower problemis iden-
tified. This test will determine if a lift cylinder is faulty.
NOTE: Cuttingdeckraise/lowercircuitoperationwillbe
affected by lift cylinder binding, extra weight on the cut-
ting decks and/or binding of lift components. Make sure
that these items are checked before proceeding with lift
cylinder internal leakage test.
Procedure for Lift Cylinder Internal Leakage
Test:
NOTE: When performing the lift cylinder internal leak-
age test, the cutting decks should be attached to the lift
arms.
1. Park machine on a level surface with the PTOswitch
OFF. Position thecutting decks in the turn--around posi-
tion and turn the engine off. Apply the parking brake.
2. For the lift cylinder that is to be tested, use a jack to
raise the lift arm slightly. This will remove the load from
the lift cylinder and relieve lift cylinder hydraulic pres-
sure. Leave the jack under the lift arm to support the lift
arm and to prevent the lift arm from lowering.
NOTE: If either of the rear lift cylinders is being tested,
both rear lift arms need to be supported.
3. Thoroughly clean the area around the end of the hy-
draulichoseat the rod endof the lift cylinder.Disconnect
the hydraulic hose from the lift cylinder rod end fitting
(Fig. 56).