Form No: 3365-161 REV B ROPS CERTIFIED HARD CAB Model No: 30860 – 2010 and After This cab is intended to be used on the following TORO product: Groundsmaster Series® GM4500, GM4700 www.toro.
Table of Contents 1. Safety instructions 3 2. Parts photos 5 3. Inspection guide 10 4. Safety labels and location 11 5. Vehicle preparation 12 6. Cab preparation 13 7. Installation instruction 14 8. Heater hose on models 30857 & 30858 19 9. Heater connections on models 30857 &30858 22 10. Heater hose on models 30873 & 30874 23 11. Heater hose on models 30881 & 30882 24 12. A/C hoses on models 30857 & 30858 25 13. A/C hoses on models 30873, 30874, 30881 & 30882 26 14.
SAFETY INSTRUCTIONS BEFORE OPERATING • Read and understand the contents of this material before operating the vehicle. Become thoroughly familiar with the controls, capabilities and proper use of equipment. • DO NOT weld, cut, drill, or modify cab structure in any manner. • DO NOT allow children to operate vehicle. Do not allow adults to operate with out proper training. • Keep all shields and safety devices in place.
SAFETY INSTRUCTIONS While operating • Avoid sudden stops or sharp turns. • Always use safety belts. • Never allow riders on top of cab while operating vehicle. • Stay alert for hidden hazards and traffic. • Avoid sudden starts and excessive speeds. • Use extreme care when working around fences, ditches or on hillsides. • Check clearances carefully before driving under any objects. • Avoid operating sideways on a steep slope whenever possible.
PARTS PHOTOS Front Mounting Bracket Left Front Mounting Bracket Right Front Mounting Bracket Rear Shielding Washer Tank Holder Steering Wheel Cover Floor Mat Rear Center Upholstery Front Bumper Rear Left & Right Upholstery Lift Brackets Heat Protective Mylar 5 Jodale • Perry
LOOSE PARTS PHOTOS Qty: 4 Bolt, Hex, 5/8" x 3 1/2", YD Qty: 4 Nut, Nylon Lock, 5/8" YD Qty: 2 Qty: 2 Washer, 5/8" x 2 1/2" Cut Rubber Washer 2 1/2" x 9/16" Qty: 4 Qty: 3 Rubber Isolator 2 1/2" x 3/4" Qty: 2 3/8" x 3" Hex Bolt Qty: 3 Nut, Flange, 5/16" YD Qty: 1 Bolt, BH, 1/4" x 1" NC, MB Qty: 2 3/8" Nut Lock Qty: 2 Washer, 5/8" x 2 1/2" Qty: 2 Rubber W asher 2 1/2" x 9/16" Qty: 6 Nut, Flange, 1/4" MB Qty: 7 Bolt, Flange, 5/16 x 3/4, YD Qty: 3 Qty: 1 Bolt, Flange, ¼” x ½” YD 3M HI-
LOOSE PARTS PHOTOS A/C Parts Qty: 2 O-Ring #10 A/C Qty: 1 CAGE, #8 e-z Clip Qty: 1 90 Deg-female w/ Filler #10 Qty: 2 O-Ring #8 A/C Qty: 2 Clip, ftg #10 str for e-z Clip Qty: 1 Straight-female w/ Filler #8 Qty: 1 CAGE # 10 e-z Clip Qty: 2 Clip,#8 e-z Clip Qty: 1 90 Deg female w/ Filler #8 Qty: 1 Elbow 90 deg #8 7 Jodale • Perry
LOOSE PARTS PHOTOS Heater Parts Qty: 2 fitting 3/8npt x 5/8barb x 180° Qty: 1 Rear Mounting Bracket Left Qty: 1 Clamp, Hose, HS24 Qty: 1 Steering Cover w/mylar Qty: 1 Rear Mounting Bracket Right Qty: 1 Front Mounting Bracket Qty: 2 Qty: 1 Lift Bracket (2") Qty: 1 Front Bumper (Plastic) Qty: 1 Rear Center Upholstery Rear Left Upholstery Qty: 1 Qty: 1 Heat Protective Mylar Clamp, Hose, HS10 Qty: 1 Washer Tank Holder Bracket Rear Shielding Qty: 2 Qty: 2 Box 44" x 26" x 12" Qty: 1 F
Qty: 1 Washer Tank Mounting Bracket for Tier 4 Models Qty: 12 Tie-Cable (14.5 LG) Qty: 1 Screw-HH [1/4-20 X 2.750 Qty: 1 Washer-Flat, .281 X .
ROPS Certified Cab, Roll Over Protection Structure Inspection Guide Cab has been certified to ISO 21299 standard ROPS certified cab like any other safety devices needs to be periodically inspected to verify that the integrity of the devise has not been compromised though normal machine use, misuse, age degrading, modifications, or rollovers.
Replace decals immediately if damaged or missing. • Warning - read the Operator’s Manual; wear the seat belt, avoid tipping the machine. • Warning – wear hearing protection.
VEHICLE PREPARATION 1. 2. 3. 4. 5. 6. 7. 8. Position the machine on a level surface. Set the parking brake, lower the cutting units, turn the ignition off and remove the key. Remove the plastic storage container (box), LH. Remove the battery and the fasteners from the RH box and move the box aside. (to the center of machine) Remove the 2-Post ROPS, 2-Post ROPS bracket and the bottom plate. (keep all bolts for re-installation) Move seat full forward and tilt the seat back full forward.
CAB PREPARATION Step 1. Open RH Door and LH Door. Step 2. Install lift brackets to upper door cross tube using 3/8” X 3.0” long bolt (Qty=2) and nut (Qty=2) into 3/8” diameter hole provided; as shown.
INSTALLATION INSTRUCTIONS 1 1. Assemble the rear mounting bracket (LH & RH) using hex head flange bolts 1/2” x 1 1/4” long and 1/2“ x 6” (previously removed ROPS hardware). Install all bolts finger tight first. Leave bolts finger tight. Torque bolts only after installation of the cab 2. Remove the front vehicle bracket (Toro P/N=117-476001). Remove the actuator mounting bolt, then slide the light harnesses out of the way prior to removing the 3 main bracket bolts. 3.
INSTALLATION INSTRUCTIONS 5 5. Take floor mat and 3M HIStrength spray adhesive. Dry fit the floor mat. Once fitted, glue floor mat down following 3M instructions. (Floor mat is oversized on LH & RH about 1 1/2”. After cab mounting process cut off the rest of floor mat). Figure 5 6 6. Install the rubber mount isolators, Qty 4 . Figure 6 7. Lift the cab and move to the front of vehicle and match to the center of the vehicle. Then, gradually move cab rearward onto the vehicle. Align and move cab down.
INSTALLATION INSTRUCTIONS 8. 9. • When the front holes are above the isolators at the front align the holes and put the bolts 5/8” x 3-1/2” long with 2-1/2” washer and 1/4” x 2-1/2” x 9/16” rubber washer trough the isolator to keep the position of the cab. Then move the cab down slowly. Figure 8 Paying attention to the cab shielding (LH & RH), lower the cab onto the machine. Aligning the mounting holes in the rear bracket, hand tighten the rear of the cab using the 5/8” x 3-1/2” bolts. Figure 9.1.
INSTALLATION INSTRUCTIONS 10.2 10.1 11. Take the rear shielding and insert it behind the bolts. Figure 10.1 Take 5/16” x 3/4” bolts and bolt into the weld nuts. Figure 10.2 If necessary push the rear shielding to align the holes of the cab and bolt the shielding together. Use 5/16” x 3/4” bolts and 5/16” nuts. Figure 10.3 12.
INSTALLATION INSTRUCTIONS 14. Remove the bolts to install steering valve cover. Keep them for re-installation. 15. Insert steering valve cover and re-use the bolts. Tighten the bolts. Note. Before continuing cut the heater hose as follows, Pressure @ 71” and Suction @ 82”. It is measured from the back left corner of the cab.
Heater Hose on Models 30857 & 30858 Heater Hose Routing (Pressure) Back Left Corner of Cab Right side, Front, Left side, Right side, Front Right side, Front Front 19 Jodale • Perry
Heater Hose on Models 30857 & 30858 Heater Hose Routing (Suction) Back Left Corner of Cab Front Left Side View Back Left Side View 20 Jodale • Perry
Heater Hose Routing (Suction) Cont.
Heater Connections on Models 30857 & 30858 Heater Connection Pressure side Remove radiator cap and drain the antifreeze before working on the connections. Remove the plug and install the brass fitting, 3/8“ NPT x 5/8“ barb x 180° with Teflon tape. Cut the heater pressure hose 71” long (from corner of the cab). Attach the heater hose and secure with 100914 hose clamp. Heater Connection Suction Side Assemble the 3/8“ NPT x 5/8“ x 180° barb, using Teflon tape on the threads.
Heater Hoses on Models 30873 & 30874 1. Heater Hoses are cut to Pressure @ 80”, Suction @75”, measured from corner of the cab, as shown in Figure 1. 2. Heater Hoses drop down from Back Left corner of Cab and raising up from below Frame and towards the Rear of the unit along the Hard lines, as shown in Figure 3. Figure 1 3. Use 4 Zip Ties to secure the hose with hard Lines, as shown in Figure 3. 4. Barb Fittings [3/8” NPT X 5/8” Barb] are assembled on the Engine as shown in Figure 2. 5.
Heater Hoses on Models: 30881 & 30882 1. Heater Hoses are cut to Pressure @ 80”, Suction @75”, measured from corner of the cab, as shown in Figure 1. 2. Heater Hoses drop down from Back Left corner of Cab and raising up from below Frame and towards the Rear of the unit along the Hard lines, as shown in Figure 3. Figure 1 3. Use 4 Zip Ties to secure the hose with hard Lines, as shown in Figure 2 4. Barb [3/8” NPT X 5/8” Barb] and T-Fittings are assembled on the Engine as shown in Figure 3.
A/C Hose Routing for Models 30857 & 30858 Back Right Hand Corner of Cab Right Side View Right Side View 25 Jodale • Perry
A/C Hose Routing on Models 30873, 30874, & 30882 1. A/C Hoses Drop down from Back Right corner of Cab, as shown in Figure 1. 2. Suction Hose is routed along the Hard line with zip ties, as shown in Figure 2 & 3. 3. Discharge Hose is routed raising up from below Frame and towards the front of the A/C Compressor, as shown in Figure 2 & 3. 4. Use 4 Zip Ties to secure the hose with hard Lines, as shown in Figure 3.
Installation of A/C fittings on the Hose (Use the supplied fittings) The following is taken from an Aeroquip Manual 27 Jodale • Perry
Jodale • Perry
Jodale • Perry
Connecting A/C Hoses to Compressor on Models 30657 & 30858 • Once the A/C Hoses have been routed and cut to length, the ends can be attached to the hoses following the procedure on pages 27 - 29. • Then the “O” rings can be installed and the 90 deg fittings to the compressor. (Make sure to use A/C oil on the “O” rings).
Connecting A/C Hoses to Compressor on Models 30573, 30874, 30881 & 30882 • Once the A/C Hoses have been routed and cut to length, the ends can be attached to the hoses following the procedure on pages 27 - 29. • Then the “O” rings can be installed and the 90 deg fittings to the compressor. (Make sure to use A/C oil on the “O” rings).
Washer Tank Installation on Models 30857 & 30858 1. 2. Take washer tank holder and install washer tank to the holder. Use 3 x 1/4” x 1/2” flange bolts and 1/4” nuts . Take Mylar (included in parts box) and stick it to the rear of the washer tank holder. Cover nuts with the Mylar. 3. Remove bolts and nuts from overflow tank and from holder. 4. Install washer tank assembly to the overflow tank and the holder. Re-use bolts you removed before. Cut and install hose to washer tank.
Mounting the Washer Bottle on Models 30873, 30874, 30881 & 30882 1. Washer Bottle bracket is mounted to the channel post on LH side of the Radiator, below the over flow bottle, as shown in Figure 2. Use the hardware specified in Figure 1. Figure 1 2. .Use 3 X ¼” X ½” Flange Bolts and ¼” Nuts to mount the Washer Bottle Bracket [127-6385] 3.
TO THE PURCHASER All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before installation or operation. This manual has been prepared to assist the owner and operators in the safe installation, and suitable maintenance of this cab. The information is applicable to products at the time of manufacture and does not include modifications made afterwards.
