Installation Instructions

ManualsBrandsToro ManualsAttachmentsAir Conditioner Mounting Kit, 2009 and After Groundsmaster 4500-D/4700-D Traction Unit

FormNo.3363-231RevA

AirConditionerMountingKit

2009andAfterGroundsmaster4500-D/4700-DTractionUnit

ModelNo.30862

InstallationInstructions

Installation

1.Positionthemachineonalevelsurface.Setthe

parkingbrake,lowerthecuttingunits,turnthe

ignitionoffandremovethekey.

2.Removethebatterycover.

3.Disconnectthenegative(black)batterycablefrom

thebattery.

4.Removethenutandwashersecuringthepower

cabletothealternatorstud.Removethecablefrom

thealternator.

5.Disconnectthewireharnessfromthealternator.

6.Loosenthealternatormountingboltandnut

(

Figure1).Also,loosenthetensioningbracket

adjustingbolt.

Figure1

1.Belt4.Alternator

2.Tensioningbracket

mountingbolt

5.Alternatormountingnut

3.Tensioningbracket6.Alternatormountingbolt

7.Removethebeltfromthepulleys.

8.Removethealternatorandtensioningbracketbolts

andremovethealternator.

9.Removetheboltsecuringthetensioningbracketto

theengineandremovethebracket(Figure1).Retain

theboltfortheinstallationofthenewtensioning

bracket.

10.Disconnecttheotherendofthealternatorpower

cablefromthebatteryandjunctionblock.Retainall

thefastenersfortheinstallationofthenewcable.

11.Connectthenewalternatorpowercabletothe

batteryandjunctionblockwiththefasteners

previouslyremoved.Coattheconnectionwith

Grafo112X(skin-over)grease,petroleumjellyor

lightgreasetopreventcorrosion.

12.Looselymounttheidlerpulleytotheidlerpulley

bracketwitha3/8inchx1–1/4inchbolt,.406inch

atwasherandpulleynut(

Figure2).Thesquare

portionofthenutistobepositionedintheslotof

theidlerpulleybracket.

Figure2

1.Bolt,3/8inch

4.Idlerpulleybracket

2.Flatwasher

5.Pulleynut,3/8inch

3.Idlerpulley

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (4 pages)

PAGE 1
Form No. 3363-231 Rev A Air Conditioner Mounting Kit 2009 and After Groundsmaster 4500-D/4700-D Traction Unit Model No. 30862 Installation Instructions Installation 1. Position the machine on a level surface. Set the parking brake, lower the cutting units, turn the ignition off and remove the key. 2. Remove the battery cover. 3. Disconnect the negative (black) battery cable from the battery. 4. Remove the nut and washer securing the power cable to the alternator stud.
PAGE 2
13. Mount the idler pulley assembly to the engine with (2) M8 x 100 bolts, .313 inch lock washers, M8 flat washers, spacers and M8 lock nuts (Figure 3). The spacers are to be positioned between the idler pulley bracket and the engine. 15. Loosely mount the alternator and the top of the AC compressor mount to the engine with a M10 x 120 bolt, spacer and M10 locknut (Figure 5). Figure 5 1. Bolt, M10 x 120 2. Alternator 3. AC compressor mount Figure 3 1. Bolts, M8 x 100 2. Lock washers 3. Flat washers 4.
PAGE 3
22. Route the new belt around the pulleys, as shown in Figure 9. 18. Loosely mount the compressor to the compressor arm with (2) M10 x 110 bolts and lock nuts (Figure 7). Figure 9 Figure 7 1. Compressor 2. M10 x 110 bolt (2) 1. Belt 3. Lock nut, M10 (2) 23. Press down on the idler pulley to properly tighten the belt and then tighten the idler pulley bolt. 19. Tighten all the mounting bolts and nuts except the idler pulley mounting nut. Proper tension will allow 3/8 inch (10 mm) deflection when 10 lb.
PAGE 4