Form No. 3355-787 Rev A Groundsmaster® 4700-D Traction Unit Mallinro: 30868—Sarjanrosta 260000001 alkaen Rekisteröi tuotteesi osoitteessa www.Toro.
Vaara You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. KALIFORNIA Lakiesitys 65 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Kuva 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.
Sisältö Servicing the Engine Oil and Filter ................................. 35 Adjusting the Throttle ....................... 35 Polttoainejärjestelmän huolto .................... 35 Fuel Tank .......................................... 36 Fuel Lines and Connections ............... 36 Water Separator ................................ 36 Replacing the Fuel Pre-Filter .............. 36 Fuel Pick-up Tube Screen .................. 36 Bleeding the Fuel System ...................
Traction Unit..................................... 48 Engine .............................................. 48 Kaaviot .............................................................
Turvaohjeet of the brake. The main reasons for loss of control are: ◊ insufficient wheel grip; ◊ being driven too fast; ◊ inadequate braking; ◊ the type of machine is unsuitable for the task; ◊ lack of awareness of the effect of ground conditions, especially slopes; • The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or property. This machine meets or exceeds CEN standard EN 836:1997 (when appropriate decals applied), and ANSI B71.
functioning properly. Do not operate unless they are functioning properly. – stop on level ground; – disengage the power take-off and lower the attachments; – change into neutral and set the parking brake; – stop the engine and remove the key. Operation • Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. • Mow only in daylight or in good artificial light.
Maintenance and Storage • Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools. • Store the machine with the cutting units in the lowered position or secure the wing decks with the storage latches to prevent them from unintentionally lowering. • Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
– Reduce speed when making sharp turns. Avoid sudden stops and starts. high pressure. Use paper or cardboard, not your hands, to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury. Seek immediate medical attention if fluid is injected into skin. – When near or crossing roads, always yield the right-of-way. – Apply the service brakes when going downhill to keep forward speed slow and to maintain control of the machine.
Whole Body This unit does not exceed a vibration level of 0.5 m/s2 at the posterior based on measurements of identical machines per ISO 2631 procedures. Turva- ja ohjetarrat Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-0131 1. Read the Operator’s Manual. 105-3888 1. 2. 3. 93-7275 Read the Operator’s Manual.
5-7506 1. Read the Operator’s Manual. 2. Engine—stop 3. On 4. Engine—preheat 5. Engine—start 105-9223 (Afx over part no. 105-38890 for CE) 1. Warning-read the Operator’s Manual. 2. To start the engine (read the Operator’s Manual), sit in the operators’ position, turn the ignition key to the Engine-run position until the Engine-preheat light turns off, turn the ignition key to the Engine-start position, and press the brake pedal. 3.
93-6686 1. Hydraulic oil 2. Read the Operator’s Manual. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 2. No re, open ame, or smoking. 3. Caustic liquid/chemical burn hazard Wear eye protection 4. 5. 105-3889 11 Read the Operator’s Manual. 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; explosive gases can cause blindness and other injuries 8. Battery acid can cause blindness or severe burns. 9.
107-1983 (Afx over part no. 105–3889 for CE) 1. 2. 3. 4. 5. Warning—read the Operator’s Manual. Warning—lock the parking brake, stop the engine, and remove the ignition key before leaving the machine. Thrown object hazard—keep bystanders a safe distance from the machine. Cutting hazard of hand or foot—stay away from moving parts. Tipping hazard—do not drive machine on a slope greater than 15 degrees, wear the seat belt, and lower the cutting unit when driving down slopes. 108-4044 1. 2. 3. 4. 5.
105-8507 1. Input 2. Backlap 3. High temp 4. 5. 6. In seat PTO switch Park brake off 7. Neutral 8. Output 9. PTO 105-9895 13 10. Start 11. ETR 12.
Käyttöönotto Irralliset osat Tarkista alla olevasta taulukosta, että kaikki osat on toimitettu. Vaihe Kuvaus 1 Seat Kit, Model 30398 (sold separately) Seat Suspension Kit, Model 30312 (Mechanical) or 30313 (Air) (sold separately) Seat belt Capscrew, 7/16-20 x 1 inch Lockwasher, 7/16 inch Manual Tube R-clamp 2 3 4 Määrä Käyttökohde 1 1 1 2 2 1 2 Install the seat, seat belt, and manual tube. Mitään osia ei tarvita – Grease the machine.
2 4 Greasing the Machine Reading the Manuals and Viewing the Video Mitään osia ei tarvita Vaiheeseen tarvittavat osat: Ohjeet 1 1 1 1 1 Before the machine is operated, it must be greased to ensure proper lubrication. Refer to Voitelu, sivu 32. Failure to properly grease the machine will result in premature failure of critical parts. 3 Operator’s Manual Engine Operator’s Manual Parts Catalog Operator Video Pre-delivery Inspection Sheet Ohjeet 1. Read the manuals. 2. View the Operator video.
Laitteen yleiskatsaus Kuva 3 1. Steering wheel 2. Brakes 3. Cutting unit 4. 5. 6. Traction pedal Manual tube Hood/engine compartment 7. ROPS (Rollover Protection System) Ohjauslaitteet Key Switch Traction Pedal The key switch (Kuva 4) has three positions: Off, On/Preheat, and Start. The traction pedal (Kuva 4) controls forward and reverse operation. Depress the top of the pedal to move forward and the bottom to move backward. Ground speed depends on how far the pedal is depressed.
Kuva 5 1. Forward speed limiter screw 2. Reverse speed limiter screw Brake Pedals Two foot pedals (Kuva 6) operate individual wheel brakes for turning assistance, parking, and to aid in obtaining better side hill traction. A latch connects the pedals for parking brake operation and transport. Kuva 4 1. Traction pedal 2. Forward speed control 5. 6. 3. Key switch 7. 4.
Throttle Control Power Point Move the control (Kuva 7) forward to increase the engine speed and rearward to decrease the speed. The power point (Kuva 7) is used to power optional 12 volt electrical accessories. Fuel Gauge The fuel gauge (Kuva 8) indicates the level of fuel in the tank. Kuva 7 1. 2. 3. 4. Throttle control 5. Lift lever 6. Hour meter 7. Engine temperature gauge Kuva 8 PTO switch Hi-Lo speed control Power point 1.
Tekniset tiedot Huomaa: Ominaisuuksia ja rakennetta voidaan muuttaa ilmoittamatta. Traction Unit Specications Width of cut 150 inches (3.8 m) Overall width, cutting units down 153.8 inches (391 cm) Overall width, cutting units up (transport) 88.25 inches (224 cm) Overall length 145.8 inches (370 cm) Height with ROPS 85 inches (216 cm) Ground clearance 6 inches (15 cm) Track Width, front 88.25 inches (224 cm) Track Width, rear 55.
Käyttö The oil level should be up to the FULL mark (Kuva 10). Huomaa: Determine the left and right sides of the machine from the normal operating position. This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss through extended periods of exposure. Wear hearing protection when operating this machine. Kuva 10 1. Dipstick 4. If the oil is below the FULL mark, remove the fill cap (Kuva 11) and add oil until the level reaches the FULL mark. Do not overfill.
If the engine has been running, the pressurized, hot coolant can escape and cause burns. • Do not open the radiator cap when the engine is running. • Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. Kuva 13 1. Fuel tank cap 2. Fill the tank to about 1 inch (25 mm) below the top of the tank, not the filler neck, with No. 2 diesel fuel. Then install the cap. Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive.
quality hydraulic fluid. Check the level of the hydraulic fluid before the engine is first started and daily thereafter. The recommended replacement fluid is as follows: 1. Position the machine on a level surface, lower the cutting units, stop the engine, and remove the key. 2. Clean the area around the filler neck and cap of the hydraulic tank (Kuva 14). Remove the cap from the filler neck. Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums.
Stopping the Engine • The engine has ceased running due to lack of fuel. Tärkeää: Allow engine to idle for 5 minutes before shutting it off after a full load operation. This allows the turbo charger to cool down before shutting the engine off. Failure to do so may lead to turbo-charger trouble. • Maintenance has been performed upon the fuel system components. Refer to Bleeding the Fuel System in Polttoainejärjestelmän huolto, sivu 35. Huomaa: Lower cutting units to the ground whenever machine is parked.
To check the operation of the interlock switches, perform the following procedure: 1. Drive the machine slowly to a large, relatively open area. Lower the cutting unit, stop the engine, and apply the parking brake. 2. Sit on the seat and depress the traction pedal. Try to start the engine. The engine should not crank. If the engine cranks, there is a malfunction in the interlock system that should be corrected before beginning operation. 3. Sit on the seat and start the engine.
Standard Control Module (SCM) Therefore, allow the traction pedal to move backward as the engine RPM decreases, and depress the pedal slowly as the RPM increases. By comparison, when driving from one work area to another, with no load and cutting unit raised, have the throttle in the Fast position and depress the traction pedal slowly but fully to attain maximum ground speed. The Standard Control Module is a "potted" electronic device produced in a "one size fits all" configuration.
Kuva 16 Here are the logical troubleshooting steps for the SCM device. 1. Determine the output fault you are trying to resolve (PTO, START, or ETR). 2. Move key switch to "ON" and ensure the red "power" LED is illuminated. 3. Move all input switches to ensure all LED’s change state. 4. Position input devices at appropriate position to achieve the appropriate output. Use the following logic chart to determine the appropriate input condition. 5.
To troubleshoot, turn on the key without starting the engine. Identify the specific function that does not work and work across the logic chart. Inspect the condition of each input LED’s to ensure it matches the logic chart. Transporting If the input LED’s are correct, check the output LED. If the output LED is illuminated but the device is not energized, measure available voltage at the output device, continuity of the disconnected device, and potential voltage on the ground circuit (floating ground).
Kunnossapito Huomaa: Determine the left and right sides of the machine from the normal operating position. Kunnossapitotaulukko Huoltoväli Huoltotoimenpide 8 ensimmäisen käyttötunnin jälkeen • Torque the wheel nuts. 50 ensimmäisen käyttötunnin jälkeen • Change the engine oil and lter. 200 ensimmäisen käyttötunnin jälkeen • Change the planetary gear drive oil. • Change the rear axle lubricant. • Change the hydraulic lters.
Huoltoväli Vuosittain Kahden vuoden välein Huoltotoimenpide • • • • Check the fuel lines and connections. Replace the fuel pre-lter. Change the planetary gear drive oil. Check the rear wheel toe-in. • Replace the interlock switches. Tärkeää: Refer to your engine Operator’s Manual and cutting unit Operator’s Manual for additional maintenance procedures.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Check the cooling system uid level. Drain the water/fuel separator. Check the air lter restriction indicator. Check the radiator, oil cooler, and screen for debris. Check unusual engine noises.1 Check unusual operating noises. Check the hydraulic system oil level.
Service Interval Chart Kuva 18 If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance.
Huoltoa edeltävät toimenpiteet Voitelu Greasing the Bearings and Bushings Removing the Hood The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. To gain additional access to engine compartment, the hood may be removed from traction unit. 1. Release hood latches (Kuva 19) and raise hood.
Kuva 25 • Cutting unit carrier arm bushings (1 per cutting unit) (Kuva 25) • Rear roller bearings (2 per cutting unit) (Kuva 26) Kuva 23 Huomaa: The flush fittings on the rollers (Kuva 26) require a grease gun nozzle adapter. Order Toro Part No. 107-1998 from your Authorized Toro Distributor. 1. Top tting on king pin • Tie rod ball joints (2) (Kuva 23) • King pin bushings (2) (Kuva 23). The top fitting on the king pin should only be lubricated annually (2 pumps).
for shipping damage, checking the sealing end of the filter and the body. Do not use a damaged element. Insert the new filter by applying pressure to the outer rim of the element to seat it in the canister. Do not apply pressure to the flexible center of the filter. Kuva 27 1. Air cleaner indicator Tärkeää: Be sure the cover is seated correctly and seals with the air cleaner body. 1. Pull the latch outward and rotate the air cleaner cover counterclockwise (Kuva 28). Kuva 29 1.
Adjusting the Throttle approximately 5:00 to 7:00 when viewed from the end. Adjust the throttle cable (Kuva 33) so that the governor lever on the engine contacts the low and high speed set bolts before the throttle lever contacts the slot in the seat base. 6. Reset the indicator (Kuva 27) if it shows red. Servicing the Engine Oil and Filter Change the oil and filter initially after the first 50 hours of operation; thereafter change the oil and filter every 150 hours. 1.
Fuel Tank Replacing the Fuel Pre-Filter Drain and clean the fuel tank every 800 hours. Also, drain and clean the tank if fuel system becomes contaminated or if the machine will be stored for an extended period of time. Use clean fuel to flush out the tank. Replace the fuel pre-filter (Kuva 35), located between fuel the tank and fuel pump, after every 400 operating hours or yearly, whichever occurs first. 1.
Huomaa: Normally the engine should start after the above bleeding procedures are followed. However, if the engine does not start, air may be trapped between the injection pump and injectors; refer to Bleeding Air from the Injectors. Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage.
Sähköjärjestelmän huolto 4. When the battery is charged, disconnect the charger from the electrical outlet and battery posts. Charging and Connecting the Battery Charging the battery produces gasses that can explode. Vaara Never smoke near the battery and keep sparks and flames away from battery. KALIFORNIA Lakiesitys 65 5. Install the positive cable (red) to the positive (+) terminal and the negative cable (black) to the negative (-) terminal of the battery (Kuva 39).
Fuses There are 6 fuses in the electrical system. They are located under the operators control panel. Rotate latches and remove control panel cover. Battery terminals or metal tools could short against metal components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
2. Place a drain pan under the hub, remove the plug, and allow the oil to drain. 3. Place another drain pan under the brake housing on the other side of the wheel (Kuva 43). Kuva 41 1. Check/drain plug 2. Remove the plug on the planetary (Kuva 41). Oil should be at the bottom of the check plug hole. Kuva 43 3. Add gear oil to the hole in the planetary, if necessary, to bring the oil up to the proper level. Install the plug. 1. Brake housing 2. Drain plug 3. Check plug 4.
Adjusting the Traction Drive for Neutral remove the fill plug (Kuva 44) and add enough lubricant to bring the level up to the bottom of the check plug holes. The machine must not creep when traction pedal is released. If it does creep, an adjustment is required. 1. Park machine on a level surface, shut engine off, position speed control into LOW range and lower cutting units to the floor. Depress only the right brake pedal and engage the parking brake. 2.
tires. The front measurement must be 1/8 in. (3 mm) less than the rear measurement. 2. To adjust, remove the cotter pin and nut from either tie rod ball joint (Kuva 47). Remove tie rod ball joint from axle case support. Kuva 48 1. Rear screen latch Kuva 47 1. Tie rod clamp 2. 2. Rotate latches (Kuva 49) securing the oil cooler to the frame. Tie rod ball joint 3. Loosen the clamps at both ends of the tie rods (Kuva 47). 4. Rotate the detached ball joint inward or outward one (1) complete revolution.
Tärkeää: Cleaning the radiator or oil cooler with water will promote premature corrosion damage to components and compact debris. 1. Proper tension will allow 3/8 in. (10 mm) deflection when a force of 10 lb. is applied on the belt midway between the pulleys. 2. If the deflection is not 3/8 in. (10 mm), loosen the alternator mounting bolts (Kuva 52). Increase or decrease the alternator belt tension and tighten the bolts. Check the deflection of the belt again to ensure that the tension is correct. 4.
4. Install the reservoir cap. Start the engine and use all of the hydraulic controls to distribute hydraulic fluid throughout the system. Also check for leaks; then stop the engine. 5. Check the fluid level and add enough to raise level the level to the FULL mark on the dipstick. Do not overfill. Replacing the Hydraulic Filters Change the 2 hydraulic filters initially after the first 200 operating hours. Thereafter, change the filters after every 800 operating hours, in normal conditions. Kuva 54 1.
Test Port C (Kuva 56), located on front of 2 wheel drive/4 wheel drive manifold through front access panel on operator platform. Used to measure the 4 wheel drive pressure applied to the rear axle (reverse mode) and rear axle dynamic braking. Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system.
Test Port G (Kuva 58), located on top of left hand deck manifold. Used to measure cutting unit circuit pressure for cutting units 1 and 4. Kuva 60 1. Counterbalance dial Kuva 58 2. Traction assist valve Test Port H (Kuva 59) located on rear traction circuit hard line. Used to measure reverse traction pressure. The traction assist valve (Kuva 60) is used to boost the pressure in the counterbalance circuit.
Do not stand in line with the clean-out port. Always wear safety glasses. 3. Stop the engine and replace the pipe plug.
Varastointi glycol anti-freeze as needed for the expected minimum temperature in your area. Traction Unit 1. Thoroughly clean the traction unit, cutting units, and the engine. 2. Check the tire pressure; refer to Checking the Tire Pressure in Käyttö, sivu 20. 3. Check all fasteners for looseness; tighten as necessary. 4. Grease or oil all grease fittings and pivot points. Wipe up any excess lubricant. 5. Lightly sand and use touch-up paint on painted areas that are scratched, chipped, or rusted.
Kaaviot Electrical Schematic (Rev.
Hydraulic Schematic (Rev.
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product") to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs rst.
