Form No. 3408-266 Rev C Cab Kit Serial Number 315000001 and After Groundsmaster® 4500/4700-D or Reelmaster® 7000-D Traction Unit Model No. 30901—Serial No. 400000000 and Up Operator's Manual Safety This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
decal132-3253 decal130-0611 132-3253 130-0611 1. Move the steering column to the forward position. 4. Lower the seat back. 2. Raise the seat to maximum height. 5. Tilt the seat sideways. 1. Warning—1) Remove the pin; 2) Raise the windows; 3) Exit the cab. 3. Move the seat forward. Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Qty. Use No parts required – Prepare the machine before you install the cab unit.
Procedure 7 8 9 10 11 Description Use Qty. Left, rear panel assembly Right, rear panel assembly Bolt (1/4 x 3/4 inch) Clip nut Flange nut (1/4 inch) Upholstery panel Insulation blanket Floor tread Washer tank Tank mount Tank plate Carriage bolt (5/16 x 3/4 inch) Flange nut (5/16 inch) Swell latch Swell-latch bushing Swell-latch nut R-Clamp Fitting (3/8 NPT x 0.
1 Preparing the Machine No Parts Required Positioning the Machine 1. Clear a location in your workspace under the hoist system. Note: Verify that your hoist system is capable of safely supporting the cab unit over the machine during the installation. 2. Move the machine underneath the hoist and engage the parking brake. 3. Shut off the engine and remove the key. 4. Chock the wheels to prevent the machine from moving during the installation. 5. Remove the battery; refer to the Operator’s Manual.
Removing the Roll Bar Top Bolts Important: Use an assistant to support the roll bar when you remove the bolts securing it to the machine. 1. Remove and retain the bolt securing the storage compartment located on the left side of the machine (Figure 3). g030670 Figure 5 2. Bolt 1. Screw 5. g030642 Remove and retain the bolt and the battery-compartment clamp (Figure 6). Figure 3 1. Bolt 2. Storage compartment 2. Remove and retain the storage compartment. 3.
Removing the Roll Bar Important: Use an assistant to support the roll bar when you remove the bolts securing it to the machine. 1. Remove the bolts securing the roll bar to the left side of the machine (Figure 8). g030900 Figure 7 1. Bolt 3. Reinforcement plate 2. Roll bar 4. Flange nut g030675 Figure 8 1. Bolts 6 2. Roll bar 2. Use an assistant to help you remove the roll bar from the machine. 3. Store the roll bar.
Drilling the Front Mount Holes 2 Follow this procedure only if necessary. Locate and drill 2 holes (13/32 inch diameter) for the right, front mount as shown in Figure 10. Preparing the Cab Mounts Parts needed for this procedure: 1 Left, front mount 1 Right, front mount 1 Left, rear mount 1 Right, rear mount 4 Rubber isolator g030684 Figure 10 Preparing the Front Mount 1. Hole (13/32 inch diameter) 4. 21 mm (0.83 inch) Press a rubber isolator into each hole in the front mounts (Figure 9). 2.
g030686 g030692 Figure 12 1. Rubber isolator Figure 13 2. Right, rear mount 1. Application area 3. Center, front foam seal 2. Left, front foam seal 4. Right, front foam seal Note: Use soapy water and a mallet to assist with inserting the rubber isolator into the hole. Note: Install the ends of the foam seals to interlock and create a solid seal. 3 Applying the Side Foam Seals 1. Applying the Foam Seals Note: Install the ends of the foam seals to interlock and create a solid seal.
3. Remove the paper backing from the double-faced tape on both sides of the cab unit (Figure 15). g030708 Figure 17 1. Rear foam seal 4 g030703 Figure 15 1. Double-faced tape 2. Left tank foam 4. Apply the left tank foam to the cab unit (Figure 15). 5. Apply the right tank foam to the cab unit. 2. Application area Applying the Safety Decal Parts needed for this procedure: 1 Safety decal Applying the Rear Foam Seals 1.
5 Installing the Cab Mounts Parts needed for this procedure: 1 Left, front mount 1 Right, front mount 7 Bolt (3/8 x 1 inch) 5 Flange nut (3/8 inch) 2 Locknut (3/8 inch) 1 Left, rear mount 1 Right, rear mount g030714 Figure 20 1. Flange nut (3/8 inch) 3. Left mount 2. Locknut 4. Bolt (3/8 x 1 inch) Installing the Left Front Mount 1. 2. Remove the existing hardware and use the 3 bolts (3/8 x 1 inch) and flange nuts to secure the mount to the machine (Figure 19).
Installing the Right Rear Mount 1. Use the new hardware to secure the right rear mount to the frame (Figure 22). g030719 Figure 24 1. Screw 3. Battery-compartment clamp 2. Battery compartment 4. Bolt (1/2 x 1 inch) g030717 Figure 22 1. Bolt (1/2 x 6 inches) 4. Flange nut 2. Right mount 5. Reinforcement plate 3. Bolt (1/2 x 1-1/4 inches) Installing the Wire Harness and Preparing the Cab for Installation 2. Torque the bolts (1/2 x 6 inches) and nuts to 91 to 113 N∙m (67 to 83 ft-lb).
g030873 Figure 28 g032999 Figure 27 1. Hoist bar 3. Rear lift point 1. 1.93 inches 2. Hole (0.31 inch diameter) 4. 3.87 inches 5. Hole (0.31 inch diameter) 2. Front lift point 3. 3.36 inches 6. 2.29 inches 2. Lower the cab to the machine, aligning the 4 bolt holes on the mounts. 3. Use a bolt (1/2 x 3-1/4 inch), washer (2-1/4 inches), and locknut (1/2 inch) to secure the cab to the rear mounts on the machine (Figure 29).
inch) to secure the cab to the front mounts on the machine (Figure 30). 7 Installing the Panels and Flooring Parts needed for this procedure: g030728 Figure 30 1. Bolt (1/2 x 3-1/4 inch) 4. Washer (2-1/4 inches) 2. Washer (1-3/8 inches) 5. Locknut (1/2 inch) 3. Front mount 6.
4. Start with the upper corner of the upholstery panel and adhere it to the back of the cab so that it is centered once it is completely installed. 5. Adhere the panel, 1 section at a time, from one end to the other, until the upholstery panel is completely applied. Installing the Insulation Blanket 1. Remove the insulation blanket from the shipping tube. Note: Do not unroll the insulation blanket until it is in position. g030922 2.
bottle and R-clamp to the tank mount (Figure 36). 8 Installing the Washer Tank Parts needed for this procedure: 1 Washer tank 1 Tank mount 1 Tank plate 4 Carriage bolt (5/16 x 3/4 inch) 4 Flange nut (5/16 inch) 1 Swell latch 1 Swell-latch bushing 1 Swell-latch nut 1 R-Clamp g030732 Figure 36 Installing the Washer Tank and Mount 1. 1. Tank mount 4. R-clamp 2. Flange nut (5/16 inch) 5. Carriage bolt (5/16 x 3/4 inch) 3.
g030920 Figure 38 1. Swell latch 2. Tank mount g303473 Figure 39 6. Flip the swell-latch lever down (Figure 38). Note: The swell latch should hold the tank mount firmly to the tank plate. Adjust the nut to change the pressure applied by the swell latch. 9 1. Fitting (3/8 NPT x 0.625 barb) 3. Fitting (3/8 NPT x 0.625 barb) 2. Return hose plug 4. Supply hose plug 3. Tighten the fittings (3/8 NPT x 0.625 barb) 2 to 3 turns past finger-tight. 4.
Connecting the Washer Hose 1. Route the washer hose through the hose ring on the rear cab mount (Figure 43). g030762 g030737 Figure 43 Figure 41 1. Heater-supply hose 1. Hose ring 3. Barb fitting 2. Washer hose 2. Hose-clamp 2. 6. Slide the hose-clamp over the return hose and then insert the hose over the fitting (3/8 NPT x 0.625 barb) as shown in Figure 42. Route the washer hose through the R-clamp and connect it to the washer bottle (Figure 44).
Installing the Air-Conditioner Fittings 3. Connect the air-conditioning high-pressure hose (3/4 inch) from the cab to the right-angle fitting (3/4 inch) as shown in Figure 47. Note: Thoroughly lubricate the O-ring before installing the fittings. 1. Install the right-angle fitting (7/8 inch) and O-ring (size 8) to the low-pressure or suction port on the air-conditioning pump (Figure 45). g033198 Figure 47 4. Torque the fitting to 34 to 47 N∙m (25 to 35 ft-lb) 5.
10 Connecting the Wire Harness Parts needed for this procedure: 5 Cable tie Procedure 1. g030779 Figure 50 Connect the wire harness from the cab to the wire harness on the right side of the machine (Figure 49). 1. Connector from the machine 2. Connector from the cab 3. Connect the wire from the air-conditioner compressor to the bullet connector on the wire harness (Figure 51). g030776 Figure 49 1. Wire harness from the machine 2. Wire harness from the cab 2.
g030782 Figure 54 1. Wire harness 2. Cable tie Important: Do not secure the wire harness to hot or moving parts. g030777 Figure 52 1. Wire harness connector 5. 2. Washer bottle connection Use cable ties to secure the wire harness to the hydraulic hoses and hard lines at the locations shown in Figure 53 and Figure 54. g030778 Figure 53 1. Wire harness 2.
Product Overview 11 Controls Completing the Installation Cab Controls No Parts Required Procedure 1. Top off the coolant to the machine; refer to the Service Manual 2. Check for leaks. 3. Check for parts that interfere with moving parts and make any corrections before operating the machine. 4. Use an assistant to adjust the rearview and side mirrors before operating the machine. 5. Remove the chocks from the wheels. 6. Install the battery removed in 1 Preparing the Machine (page 4). 7.
Windshield Latch Lift up the latches to open the windshield (Figure 56). Press the latch in to lock windshield to the open position. Pull out and down on the latch to close and secure the windshield. g008830 Figure 56 1. Windshield latch Rear-Window Latch Lift up on the latches to open the rear window. Pull the latch up and out to lock the window in the open position. Pull the latch out and down to close and secure the window (Figure 56).
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Every 250 hours Maintenance Procedure • Clean the cab air filters; replace them if they are torn or excessively dirty. • Clean the air-conditioning assembly (more frequently in extremely dusty or dirty conditions). Cleaning CAUTION If you leave the key in the key switch, someone could accidently start the engine and seriously injure you or other bystanders.
Cleaning the Cab Air Filters Important: If either filter has a hole, tear, or other damage, replace the filter. Service Interval: Every 250 hours 1. 3. Remove the screws and grates from both the in-cab and rear cab air filters (Figure 58 and Figure 59). Install the filters and the grate with the thumbscrews. Cleaning the Cab Pre-Filter The purpose of the cab pre-filter is to prevent large debris, such as grass and leaves from entering the cab filters. 1. Rotate the screen cover down. 2.
Cleaning the Air-Conditioning Assembly Service Interval: Every 250 hours (more frequently in extremely dusty or dirty conditions). 1. Shut off the engine and remove the key. 2. Disconnect the wire for each fan (Figure 61). g032323 Figure 61 Right fan shown 1. Fan 2. Wire 3. Knob 3. Remove the 2 knobs and remove the fan assembly (Figure 61). 4. Open the 4 latches on the air-conditioning assembly and remove the screen (Figure 62). g032324 Figure 62 1. Air-conditioning coil 3.
Schematics g030801 Electrical Schematic (Rev.
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Declaration of Incorporation Model No. 30901 Serial No. Product Description Invoice Description General Description Directive 400000000 and Up Serial Number 315000001 and After Groundsmaster 4500/4700-D or Reelmaster 7000-D Traction Unit CAB-GM4500/4700 Utility Vehicle 2014/30/EU (EMC) Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
