Form No. 3410-103 Rev A Groundsmaster® 360 2-Wheel or 4-Wheel Drive Multi-Purpose Machine Model No. 31223—Serial No. 400000000 and Up Model No. 31230—Serial No. 400000000 and Up Model No. 31236—Serial No. 400000000 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. g014165 Figure 1 1.
Contents Checking the Engine-Oil Level.................................39 Changing the Engine Oil and Filter ...........................40 Adjusting the Throttle.............................................41 Fuel System Maintenance ...........................................41 Servicing the Water Separator ..................................41 Bleeding the Fuel System .........................................42 Bleeding Air from the Fuel Injectors..........................42 Cleaning the Fuel Tank.........
Safety • Do not operate the machine without all guards and other This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012. • • General Safety • This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. safety protective devices in place and working on the machine. Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine.
decal117-3233 117-3233 1. Read the Operator's Manual for information on fuses. 2. 4-wheel steer solenoid—7.5 A 3. PTO enable, 4-wheel-steer lamp, deck lift, deck float—7.5 A 4. Glow indicator, fuel-run solenoid, diagnostic light, start—7.5 A 5. Headlights, deck actuator, power takeoff—10 A 6. Lights—15 A 7. Operator-presence switch—10 A 8. Power point, lights—15 A 9. Engine—10 A decal117-3272 117-3272 1.
decal117-3273 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance away from the machine. 2. Warning—do not operate this machine unless you are trained. 7. Warning—engage the parking brake, shut off the engine, and remove the key from the key switch before leaving the machine. 3. Warning—wear the seat belt when seated in the operator's 8. Tipping hazard—lower the cutting unit when driving down position.
decal120-0273 120-0273 decal117-3277 117-3277 1. Lower decks 6. Two-wheel steering 2. Raise decks 7. Four-wheel steering 3. Engine—stop 8. Fast 4. Engine—run 9. Continuous variable setting 5. Engine—start 10.
decal121-8378 121-8378 Model with Cab Only 1. 2. 3. 4. 5. 6. 7. 8. Fan—off Fan—on full Cold air Hot air External air Internal air Air conditioner—off Air conditioner—on decaloemmarkt Manufacturer's Mark 1. Indicates that the blade is identified as a part from the original machine manufacturer. decal125-9688 125-9688 Model with Cab Only 1. Windshield wipers—off 3. Windshield wipers—on 2. Windshield wipers 4. Spray windshield washer fluid decal130-0611 130-0611 Model with Cab Only 1.
decal132-6553 132-6553 Model with Cab Only 1. Height of cut decal130-0594 130-0594 Model with Cab Only 1. Warning—read the Operator’s Manual; when sitting in the cab, always wear a seat belt; wear hearing protection. decal132-3600 132-3600 Model with Cab Only decal132-6552 132-6552 2-Wheel Drive with ROPS and 4-Wheel Drive with ROPS Models Only 1. Height of cut 9 1. Read the Operator's Manual for more information on fuses. 2. Headlight (25 A) 5. Working light (20 A) 3.
0 0 00 00 00 0 00 00 000 0 00 00 00 00 0 00 00 00 00 0 00 00 000 0 00 0 00 00 0 00 00 0 00 00 0 00 0 decal125-7427 125–7427 5. Engine—run 1. Raise/Lower decks 2. 2-wheel steering 6. Engine—start 3. 4-wheel steering 7. Fast 4. Engine—stop 8. Slow decal132-3378 132-3378 Model with Cab Only 1. Raise/Lower decks 5. Engine—run 2. 2-wheel steering 6. Engine—start 3. 4-wheel steering 7. Fast 4. Engine—stop 8.
decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection. 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 10.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 Use Qty. PTO driveshaft Bolt (5/16 x 1-3/4 inches) Locknut (5/16 inch) Roll pin (3/16 x 1-1/2 inches) Retainer pin Grease fitting Washer head screw (5/16 x 7/8 inch) 1 4 4 2 2 2 2 No parts required – Check the tire pressure. No parts required – Check the hydraulic fluid, engine oil, and coolant levels. No parts required – Adjust the roll bar.
7. Lubricate the grease fittings on the PTO driveshaft. 8. After you connect the other end of the driveshaft to the attachment gearbox shaft, connect the wire-harness connector to the PTO solenoid-valve-coil connector (Figure 3). 2 G018339 Using the Optional Mower-Deck-Mounting Hardware 1 g018339 Figure 3 1. Wire-harness connector Parts needed for this procedure: 3. Position the PTO driveshaft under the front of the machine.
4 Checking the Fluid Levels No Parts Required Procedure 1. Check the hydraulic-fluid level before starting the engine, refer to Checking the Hydraulic System (page 50). g014166 2. Check the engine-oil level before starting the engine, refer to Checking the Engine-Oil Level (page 39). Figure 5 1. Roll bar 3. Check the cooling system before starting the engine; refer to Checking the Cooling System (page 45). 2.
Tilt Steering Pedal Product Overview To tilt the steering wheel toward you, press the foot pedal down, pull the steering tower toward you to the most comfortable position, and release the pedal (Figure 6). To move the steering wheel away from you, press the foot pedal and release it when the steering wheel reaches the desired operating position. Controls Become familiar with all the controls before you start the engine and operate the machine.
Fuel Gauge controls the ground speed of the machine. Always run the machine with the throttle in the FAST position when operating attachments. The fuel gauge (Figure 8) indicates the amount of fuel remaining in the fuel tank. Power-Takeoff (PTO) Switch The power-takeoff (PTO) switch starts and stops the attachment (Figure 7). Steering Selector Switch 4-Wheel Drive Machines Only Press the steering selector switch to the rear to engage 4-wheel steering and forward to return to 2-wheel steering (Figure 7).
Temperature-Control-Knob Rotate the temperature-control knob to regulate the air temperature in the cab (Figure 9). Windshield-Wiper Switch Use this switch to turn the wind shield wipers on or off (Figure 9). Air-Conditioning Switch Use this switch to turn the air conditioning on or off (Figure 9). Windshield Latch Lift up the latch to open the windshield (Figure 10). Press in the latch to lock the windshield in the open position. Pull out and down on the latch to close and secure the windshield.
Specifications Note: Specifications and design are subject to change without notice.
Operation Weight of the Machine with Mower Decks 4-Wheel Drive Machine with ROPS Machine with Cab 2-Wheel Drive Machine with ROPS No mower deck 1,134 kg (2,500 lb) 1,361 kg (3,000 lb) 1,088 kg (2,398 lb) 72 inch side discharge mower deck 1,344 kg (2,964 lb) 1,571 kg (3,464 lb) 1,298 kg (2,862 lb) 72 inch base mower deck 1,323 kg (2,916 lb) 1,549 kg (3,416 lb) 1,276 kg (2,814 lb) 62 inch base mower deck 1,305 kg (2,878 lb) 1,532 kg (3,378 lb) 1,259 kg (2,776 lb) 100 inch rear discharge mo
Fuel Tank Capacity: 51 L (13.5 US gallons) Use summer-grade diesel fuel (No. 2-D) at temperatures above -7°C (20°F) and winter grade (No. 1-D or No. 1-D/2-D blend) below that temperature. Using winter-grade fuel at lower temperatures provide a lower flash point and cold-flow characteristics, which eases starting and reduces plugging of the fuel filter. Using summer-grade fuel above -7°C (20°F) contributes toward longer life of the fuel pump and increased power compared to winter-grade fuel.
To adjust the back of the seat, turn the knob, located under the right-side armrest, in either direction to provide the best comfort (Figure 13). Changing the Lumbar Support You can adjust the back of the seat to provide a customized lumbar support for your lower back. To adjust the back of the seat, turn the knob, under the left-side armrest, in either direction to provide the best comfort (Figure 13).
• Stop the machine and inspect the blades after striking an • • • • • g014265 Figure 16 1. Seat-latch-release bar During Operation • During Operation Safety • • General Safety • The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage. object or if there is an abnormal vibration in the machine. Make all necessary repairs before resuming operation. Slow down and use caution when making turns and crossing roads and sidewalks with the machine.
Think Safety First • Lower a folding roll bar temporarily only when necessary. Do not wear the seat belt when the roll bar is folded down. Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. • Be aware that there is no rollover protection when a folded roll bar is in the down position.
Important: Always use the seat belt when the roll bar is in the raised and locked position. Do not use the seat belt when the roll bar is in the lowered position. WARNING You have no rollover protection when the roll bar is in the down position. • Lower the roll bar only when necessary. Starting and Shutting off the Engine • Do not wear the seat belt when the roll bar is in the down position. • Drive slowly and carefully. Starting the Engine • Raise the roll bar as soon as clearance permits. 1.
Important: Make sure to remove the key, as the fuel pump or accessories may run and cause the battery to lose charge. Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the FAST position for best performance. Always operate the throttle in the FAST position when mowing. Stopping the Machine To stop the machine, release the traction pedal to the NEUTRAL position. g014176 Figure 20 1. Start 2.
Testing the Safety-Interlock System Service Interval: Before each use or daily If the safety system does not operate as described below, have an Authorized Service Dealer repair the system immediately. 1. Sit on the seat, engage the parking brake, and move the PTO to the ON position. Try starting the engine: The engine should not start. 2. Sit on the seat, engage the parking brake, move the PTO to the OFF position, and engage the traction pedal. Try starting the engine: The engine should not start. 3.
Checking the Interlock Switches Note: Ensure that the correct overlay decal is positioned on the Diagnostic ACE display. The interlock switches prevent the engine from cranking or starting unless the traction pedal is in the NEUTRAL position and the PTO is disengaged. The engine should stop when you press the traction pedal when you are not sitting on the seat or if the parking brake is engaged.
Verifying the Output Function Operating a Mower Deck or Attachment 1. Park the machine on a level surface, lower the attachment, shut off the engine, and engage the parking brake. Optional 2. Raise the seat. Raising and Lowering the Mower/Attachment 3. Locate wire harness and connectors near the controller. 4. Carefully unplug the loopback connector from the harness connector. The deck-lift switch raises and lowers the mower deck/attachment (Figure 24).
g014178 Figure 25 1. PTO switch g014263 Figure 26 1. Stop pin Disengaging the PTO To disengage, push the PTO switch to the OFF position. 4. Adjust the anti-scalp rollers and skids as required. Adjusting the Height-of-Cut Selecting the Steering Mode The height-of-cut is adjusted from 2.5 to 15.8 cm (1 to 6 inches) in 6 mm (1/4 inch) increments by relocating the stop pin into different hole locations.
Switching from Four-Wheel Steering to Two-Wheel Steering Select the Proper Height-of-Cut Setting to Suit Conditions Press the steering-selector switch (Figure 27) to the forward position. If the wheels are not aligned in the forward position, the green light flashes and the machine remains in 4-wheel steering until the 4 tires are directed straight ahead. You should turn the steering wheel slowly to straighten out the wheels until the green light ceases to flash and remains on.
After Operation Note: Do not overtighten the bypass valves. 2. Torque the valves approximately 8 N∙m (71 in-lb) as shown in Figure 28. After Operation Safety Note: The machine does not drive unless the bypass valves are turned in. • Clean grass and debris from the cutting units, mufflers, and engine compartment to help prevent fires. Clean up oil or fuel spills. • If the cutting units are in the transport position, use the positive mechanical lock (if available) before you leave the machine unattended.
Locating the Tie-Down Points There are tie downs located at the front and rear sides of the machine (Figure 29). Note: Use properly-rated DOT-approved straps in 4 corners to tie down the machine. • 2 on the front of the operator's platform • Rear tire g014264 Figure 29 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Check the tension on the alternator belt. • Check the belt tension on the air-conditioning compressor. • Torque the wheel-lug nuts. After the first 50 hours • Change the engine oil and filter. After the first 200 hours • Change the hydraulic fluid and filter.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Drain the water/fuel separator. Check the air filter, dust cup, and burp valve. Check for unusual engine noises.2 Check the radiator and screen for debris Check for unusual operating noises.
Notation for Areas of Concern Inspection performed by: Item Date Information CAUTION If you leave the key in the key switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the key switch before you do any maintenance. decal120-0259 Figure 30 Service Interval Chart Pre-Maintenance Procedures – Shut off the engine and remove the key. – Wait for all moving parts to stop. – Allow machine components to cool before performing maintenance.
Lubrication Preparing the Machine for Maintenance Greasing the Bearings and Bushings 1. Ensure that the PTO is disengaged. 2. Park the machine on a level surface. 3. Engage the parking brake. Service Interval: Every 50 hours Grease the bearing and bushing grease fittings more frequently in extremely dusty and dirty conditions. 4. Lower the mower deck(s) if necessary. 5. Shut off the engine and wait for all moving parts to stop. The machine has grease fittings that you must lubricate regularly with No.
g197547 Figure 32 Shown with mower deck installed 37
Note: To access the grease fittings for the rear-steering linkage, remove the storage compartment. both the upper and lower king-pin bushings. You should see grease purging out of both the top and the bottom of the axle casting/bushing assembly areas of all 4 kingpin assemblies (Figure 34).
Engine Maintenance 3. Remove and replace the filter. Important: Do not clean the used element to prevent damaging the filter media. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body. Do not use a damaged element. Insert the new filter by applying pressure to the outer rim of the element to seat it in the canister. Do not apply pressure to the flexible center of the filter.
g014185 Figure 36 g014916 1. Oil-drain plug Figure 35 1. Dipstick 2. Oil-fill cap 2. Oil filter 2. When the oil stops, install the drain plug. 3. Remove the oil filter (Figure 36). 4. Remove dipstick and check the oil level on dipstick. The oil level should be up to the FULL mark. 4. Apply a light coat of clean oil to the new filter seal. 5. If the oil level is below the FULL mark, remove the fill cap (Figure 35) and add oil until level reaches the FULL mark on dipstick. Do not overfill. 5.
Adjusting the Throttle Fuel System Maintenance 1. Move the throttle lever forward to the front of the control panel slot and then move it back approximately 3 mm (1/8 inch) into the FAST idle position. Note: Refer to Recommended Fuel (page 19) for proper fuel recommendations. 2. Check the position of the speed control lever on the fuel-injection pump. The speed-control lever should contact the high-speed screw when the throttle-control lever is in the FAST (detent) position (Figure 37).
Bleeding Air from the Fuel Injectors 7. Tighten the drain plug on the bottom of the filter canister. Bleeding the Fuel System Note: Use this procedure only if the fuel system has been purged of air through normal priming procedures and the engine does not start; refer to Bleeding the Fuel System (page 42). You must bleed the fuel system before starting the engine if any of the following have occurred: 1. Loosen the pipe connection to the No. 1 nozzle and holder assembly (Figure 40).
Electrical System Maintenance WARNING Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine. • Do not allow metal tools to short between the battery terminals and metal parts of the machine. Electrical System Safety • Disconnect the battery before repairing the machine.
Drive System Maintenance The cab fuses are located in the fuse box on the cab headliner (Figure 42). Checking the Tire Pressure Service Interval: Every 50 hours Maintain the air pressure in the front and rear tires. The correct air pressure is 172 kPa (25 psi) in the rear tires and 103 kPa (15 psi) in the front tires. If a cab is installed on the machine, the front and rear tires should be inflated to 172 kPa (25 psi). Uneven tire pressure can cause an uneven cut.
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. – Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. g014390 Figure 44 1.
3. Install the expansion-tank cap. not use water). Repeat this step from the front of the radiator, again from the fan side. 4. After you have thoroughly cleaned the radiator, remove any debris from the channel at the radiator base and around the frame. 5. Clean the engine compartment and the brake linkage. 6. Close the clean-out cover and secure the flange nut. 7. Close the hood. g014268 Figure 45 1.
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance that the brake pedal moves before you feel braking resistance. Note: Use the wheel-motor backlash to rock the drums back and forth to ensure that the drums are free prior to and after adjustment. 2 1 1.
Belt Maintenance Controls System Maintenance Checking the Alternator Belt Adjusting the Traction Drive for Neutral Service Interval: Every 100 hours After the first 10 hours 1. Open the hood and secure the prop rod. Note: If the machine has recently had the hydraulic fluid changed or the traction motors or hoses replaced, work out any air trapped in the system prior to performing this procedure.
g014893 Figure 51 g026002 1. Traction pedal 3. 1.5 mm (0.060 inch) 2. Stop bolt with jam nut (forward) 4. Stop bolt with jam nut (reverse) Figure 50 4. Adjust the stop bolt all the way in (away from the traction pedal). 1. Transmission control rods 5. Using your hand, push the traction pedal all the way forward, with light pressure, until it stops and hold it there.
Hydraulic System Maintenance 5. Remove the dipstick and wipe it with a clean rag (Figure 52). 6. Screw the dipstick all the way into the filler neck; then remove it and check level of fluid (Figure 52). The reservoir is filled at the factory with approximately 17 L (18 US qt) of high-quality tractor transmission/hydraulic fluid.
Cab Maintenance Filling the Washer-Fluid Bottle 1. Perform the pre-maintenance procedure; refer to Preparing the Machine for Maintenance (page 36). 2. Open the hood and locate the washer-fluid bottle (Figure 54). g014393 Figure 53 g028438 1. Transmission-case-drain plug Figure 54 Washer-Fluid Bottle with Washer-Fluid Symbol 3. Hydraulic-reservoir-drain plug 2. Filter 4. Clean the area around the hydraulic-fluid filter and remove it (Figure 53). 3. Fill the bottle with washer fluid as needed. 4.
1 Cleaning the Air-Conditioning Coil 2 Service Interval: Every 50 hours Clean the air-conditioning coil more frequently in extremely dusty or dirty conditions. 1. Perform the pre-maintenance procedure; refer to Preparing the Machine for Maintenance (page 36). 2. Lift the 4 tabs on the air-conditioning screen (Figure 57) and remove the screen from the top of the cab. 1 2 3 g028378 g028378 Figure 55 1. Filter 2. Grate 3. Screw g033067 g033067 Figure 57 1 1. Screen 2. Tab (4) 3.
Cleaning attracts dirt and dust, which make the components more difficult to clean. 6. Install the fan-panel assembly and fans to the underside of the cab top with the 2 knobs that you loosened and removed in step 4. Cleaning the Cab Important: Use care around the cab seals and lights (Figure 59). If you are using a pressure washer, keep the washer wand at least 0.6 m (2 ft) away from the machine. Do not use the pressure washer directly on the cab seals and lights or under the rear overhang. 7.
Storage B. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Servicing the Engine C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly charge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. 1. Drain the engine oil from the oil pan and replace the drain plug. 2. Remove and discard the oil filter. Install a new filter. 3.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
