Form No. 3444-718 Rev D NA Light Kit Groundsmaster® 4000 Series Rotary Mower Model No. 31693 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal140-1623 140-1623 1. Beacon—off 2. Beacon—on decal140-1531 140-1531 1. Snow chute—left 4. Hazard light—off 2. Snow chute—right 5. Attachment—down 3. Hazard light—on 6.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. No parts required – Prepare the machine. No parts required – Disconnect the battery. Reflector decal (front—yellow) Reflector decal (back—red) Right headlight—Part No. 140-6772 (light, mount, washer, and nut) Left headlight—Part No.
Procedure 8 9 10 11 Description Qty.
2. 1 Disconnect the negative (black) battery cable. Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface and lower the cutting units. 2. Engage the parking brake. 3. Shut off the engine and remove the key. g020451 Figure 3 1. Battery 3. Slip the rubber boot off the positive terminal, and disconnect the cable. g351500 Figure 1 3 2 Installing the Reflector Decals Disconnecting the Battery Parts needed for this procedure: No Parts Required Procedure 1.
g351079 Figure 4 1. Reflector decal (yellow) g351129 2. Figure 5 Remove the backing film from the yellow reflector decal. 3. Align the reflector to the bottom edge of the platform as shown in Figure 4, and adhere it to the platform. 4. Wrap the edge of the reflector over the top of the platform. 5. Repeat steps 1 through 4 for the other yellow reflector decal. 1. Front cab pillar 3. 23.8 cm (9-3/8 inches) 2. Reflector decal (yellow) 4. Headlight bracket 2.
4. Repeat steps 1 through 3 for the other red reflector decal. 4 Assembling the Headlights to the Brackets Parts needed for this procedure: g350863 1 Right headlight—Part No. 140-6772 (light, mount, washer, and nut) 1 Left headlight—Part No.
g350418 Figure 10 1. Capscrew (1/2 x 4-1/2 inches) 4. Flange locknut (1/2 inch) 2. Floor panel 5. Thick washer (1/2 x 2-1/4 x 3/8 inch) 3. Thin washer (1/2 x 1-3/8 inch) Installing the Light Mounts to the Machine Machines with a Roll Bar 1.
Installing the Headlights • Groundsmaster 4010 Machines: Use the outside light-mount hole. Machines with a Roll Bar • Groundsmaster 4110 Machines: Use the Important: Ensure that you assemble the headlight marked left at the left side of the machine, and the headlight marked right at the right side of the machine. inside light-mount hole. 1.
g350820 g350531 Figure 14 1. 6-socket connector (labeled HEADLIGHT LH or HEADLIGHT RH—machine wire harness) Figure 15 Right headlight shown. 3. Headlight 1. Headlight 3. Lock washer 2. Light mount (machines with a roll bar) 4. Locknut 2. Cap 3. 5. Tighten the locknut and capscrew. 6. Bundle the excess wire harness and secure it to the chassis with a cable tie. 7. Repeat steps 2 through 5 for the other headlight at the other side of the machine. 4.
Installing the Headlights and Light Mounts Machines with a Cab 1. Assemble the headlight and light mount to the headlight bracket (Figure 16) with a flange-head capscrew (1/2 x 1 inch) and flange locknut (1/2 inch). g350820 Figure 17 1. 6-socket connector (labeled HEADLIGHT LH or HEADLIGHT RH—machine wire harness) 3. Headlight 2. Cap 5. g350533 Figure 16 1. Flange-head capscrew (1/2 x 1 inch) 3. Headlight bracket 2. Light mount 4. Flange Locknut (1/2 inch) 2.
Installing the Console Harness Connector Plug 5 1. Installing the Control Console Disconnect the single-pin connector from the single-socket connector labeled NA/EU MODE SELECTOR (Figure 18).
Preparing the Steering Cover and Routing the Control Harness 1. Remove the boot from the steering cover, and slide the boot up (Figure 19). g350969 Figure 19 1. Boot g350968 Figure 20 3. Steering cover 2. Flange-head screws 1. Notch (steering cover) 3. 11 mm (7/16 inch) 2. 6 mm (1/4 inch) 2. 3. Remove the 4 flange-head screws that secure the steering cover to the cover mounts, and lift the cover (Figure 19). 4. Grind a notch in the steering cover as show in Figure 20.
Assembling the Fuse Mount Plate 1. Assemble the clip nut (#10) onto the fuse mount plate (Figure 23). g350970 Figure 21 1. 12-pin connector (control harness) 5. 6. 2. Notch (steering cover) g350763 Figure 23 Assemble the steering cover to the cover mounts with the 4 flange-head screws. 1. Clip nut (#10) 4. Flange head screw (#10 x 3/8 inch) 2. Fuse mount plate 5. Cable tie 3. Flasher Pull the boot down and assemble the bottom of it into the steering cover (Figure 22).
g350766 Figure 25 1. Bracket mount g350765 Figure 24 1. 12-pin connector (flasher) 5. 2. 12-socket connector (console harness) Insert push-in anchor of the console harness into the 6.4 mm (1/4 inch) hole in the bracket mount (Figure 25). 14 2.
Assembling the Switch Mount 1. Assemble the 8 clip nuts (1/4 inch) to the switch mount as shown in Figure 26. g350769 Figure 27 1. Switch mount 3. 2. Multi-function switch Secure the multi-function switch to the switch mount with the thick and thin switch clips (Figure 28). g350767 Figure 26 1. Switch mount 2. 2. Clip nut (1/4 inch) Insert the multi-function switch into the 100 mm (2 inch) hole in the switch mount as shown in Figure 27. g350778 Figure 28 1. Tab (multi-function switch) 3.
g350764 Figure 31 1. Bolt retainer 2. Fuse cover 7. g350770 Figure 29 3. Knob Assemble the fuse cover to the switch plate, and tighten the knobs (Figure 31). 1. Switch plug 5. Installing the Switch Plate to the Steering Column Align the rocker switch to the switch mount with the lens of the light to the front of the switch plate (Figure 30). 1. Align the switch plate to the rearward side or the steering column (Figure 33). g350768 Figure 30 1. Rocker switch 6. 2.
2. At the upper 6.4 mm (1/4 inch) holes, assemble 2 carriage bolts bolt (1/4 x 2 inches) through the switch plate and the other bracket mount (Figure 32). 3. Assemble the fuse mount plate to the upper bracket mount and carriage bolts (Figure 33) with 2 flange locknuts (1/4 inch). g350776 Figure 34 1. 8-pin connector (rocker switch) 2. 2.
6 Connecting the Console Harness No Parts Required Procedure g350789 Figure 36 1. Switch mount 2. Push-in fastener 1. 3. Control cover 2. Using the middle holes, secure the cover to the mount with 2 push-in fasteners as shown in Figure 36. 3. Secure the cover to the mount with 4 flange-heads screws (1/4 x 3/4) as shown in Figure 37. Remove the cap from the 12-socket connector of the machine wire harness (Figure 38 and Figure 39). g351028 Figure 38 g350771 Figure 37 1.
g351012 g351027 Figure 39 g351093 1. 12-socket connector (machine wire harness) Figure 40 3. 12-pin connector (console harness) 1. Electrical cover 2. Socket-head screw 2. Cap 2. Plug the 12-pin connector of the console harness into the 12-socket connector of the machine wire harness (Figure 39). 3. Washer 4.
Installing the Electrical Cover Machines with a Roll Bar 1. Align holes in the controller cover with clip nuts on the electrical-component mount (Figure 43). g351105 g351093 Figure 43 1. Electrical cover 2. Socket-head screw 3. Washer 4. Clip nut (electrical-component mount) g351092 Figure 41 1. Electrical cover 2. 3. Clip nut (electrical-component mount) 2.
with the 2 socket-head screws that you removed in Removing the Electrical Cover (page 19). 8 Installing the Taillights Parts needed for this procedure: 1 Left light housing 1 Left light-housing mount 1 Right light housing 1 Right light-housing mount 4 Carriage bolt (1/4 x 5/8 inch) 4 Flange locknut (1/4 inch) 1 Left taillight and license plate harness 2. Left light-housing mount 5. Right light housing 1 Right taillight harness 3. Carriage bolt (1/4 x 5/8 inch) 6.
g350574 Figure 47 g351322 1. Inner mount 3. Light housing 2. Clip nut (1/4 inch) 4. Socket-head screw (1/4 x 3/4 inch) 4. Align the 4-socket connector of the harness through the inner mount (Figure 47). 5. Assemble the inner mount into the light housing, and secure the mount to the housing (Figure 47) with 4 socket-head screws (1/4 x 3/4 inch). 6. Repeat steps 3 through 5 for the other inner mount and light housing. Figure 46 1. Left light housing 4. Right light housing 2.
Assembling the Taillights 1. Align the taillight to the light housing with the yellow lens positioned as shown in Figure 48. g351422 Figure 49 1. Capscrew (1/4 x 3/4 inch) 3. Pivot bracket 2. Light-housing mount 4. Locknut (1/4 inch) 6. Install the mount cover to the light-housing mount with 4 push-in fasteners (Figure 50). g350575 Figure 48 1. Yellow lens (taillight) 4. Phillips-head screw (#10 x 1-1/4 inches) 2. Red lens (taillight) 5. Clip nut (#10) 3.
g350605 Figure 52 1. Carriage bolt (3/8 x 1-1/4 inches) 3. Flange locknut (3/8 inch) 2. Pivot bracket 6. 9 g350534 Figure 51 1. Flange locknut (1/2 inch) 4. Carriage bolt (1/4 x 1-1/4 inches) 2. Washer (1/2 inch) 5. Swivel-adapter mount Installing the Slow-Moving Vehicle Sign 3. Capscrew (1/2 x 1-1/4 inches) 2. Repeat steps 1 through 4 for the swivel-adapter mount at the other side of the bumper.
g351150 Figure 53 g351151 Figure 55 1. Locknut (1/4 inch) 4. Washer (1/4 x 3/4 inch) 2. Slow moving vehicle mount 3. Slow moving vehicle emblem 5. Capscrew (1/4 x 3/4 inch) 2. 1. Slow moving vehicle mount At each hood pivot bracket (Figure 54), remove the rearmost flange-head capscrew (3/8 x 1-1/4 inches). 2. Flange-head capscrew (3/8 x 1-1/4 inches) 4. Assemble the slow moving vehicle mount to the hood pivot bracket (Figure 55) with the 2 flange-head capscrews (3/8 x 1-1/4 inches). 5.
g351426 g351457 Figure 57 1. Push-in anchor 3. 2-socket connector and cap (license-plate light branch—left taillight harness) 2. Hole (hood-hinge mount—left) 6. g351444 Figure 56 1. 4-pin connector (labeled LH Rear Lights—left taillight harness) 3. 2-socket connector (license-plate light branch—left taillight harness) At the inboard side of the frame rail, remove the cap from the 4-socket connector labeled LH REAR LIGHT of the machine wire harness (Figure 58). 2. Magnetic harness anchor 3.
7. Plug the 4-pin connector labeled LH Rear Lights of the left taillight harness into the 4-socket connector labeled LH REAR LIGHT of the machine wire harness (Figure 58). Routing and Connecting the Right Taillight 1. Route the 4-socket connector labeled RH REAR LIGHT of the machine wire harness under the left frame rail and forward (Figure 59). g350907 Figure 60 1. Cap g351427 3. 4-pin connector (labeled RH Rear Lights—right taillight harness) 2.
Operation 11 Controls Connecting the Battery Note: Check the operation of the lights. Make sure that the correct lights are flashing when operating the turn signal switch. No Parts Required Procedure 1. Connect the positive battery cable to the positive battery post (Figure 61), and slip the rubber boot over the terminal. g020451 Figure 61 1. Battery 2. Connect the negative (black) battery cable. 3. Close the battery compartment cover (Figure 62) until it securely snaps shut.
2. Adjusting the Headlights Rotate the light switch (Figure 63 and Figure 64) to the following positions: 1. • OFF Loosen the mounting locknuts and capscrews to adjust the lights (Figure 62). • Road lights ON • Road lights and optional work light ON Using the Turn Signal • Move the turn signal switch (Figure 63) up to signal a right turn. • Move the switch down to signal a left turn. • Move the switch to the middle position to shut off the turn signals.
Maintenance Servicing the Fuses Replacing a Fuse Block Fuse 1. Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine, and remove the key. 2. Remove the electrical cover, refer to Removing the Electrical Cover (page 19) or Removing the Electrical Cover (page 19). 3. Replace the open fuse. Fuse-block slot Protected Circuits Fuse Rating A3 EU light kit power 10 A A4 Road light kit 15 A g350865 Figure 68 1. Cap 3. In-line fuse holder 2.
Notes:
