Form No. 3441-401 Rev B Winter Enclosure Groundsmaster® 3200 or 3300 Series Traction Unit Model No. 31990—Serial No. 400000000 and Up Operator's Manual Safety • Always wear the seat belt when you operate the This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Rollover Protection System (ROPS) for a Cab • • • • • The ROPS is an integral part of the cab, which is an effective safety device.
decal140-6632 140-6632 1. Read the Operator’s Manual for fuse information. 2. A/C clutch and condenser fan (25 A) 3. Windshield washer (20 A) decal130-5361 130-5361 1. Warning—read the Operator's Manual; operate the machine only from the driver's seat; wear a seatbelt; wear hearing protection. decal140-4413 140-4413 1. Warning—do not touch the hot surface. 2 4. Fan and interior light (40 A) 5.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. Bolt (3/4 x 4 inches) Nut (3/4 inch) 2 2 Prepare the machine and cab. Cab firewall 1 Install the cab firewall.
Procedure Description Qty. Use Hose Female coupler Female dust plug Straight fitting (3/8 NPT x 5/8 barb) Hose clamp Male coupler Male dust plug R-clamp Carriage bolt (1/4 x 3/4 inch) Flange nut (1/4 inch) Engine fitting Cable ties Straight adaptor (3/8 inch) Adaptor (M16) Washer-fluid bracket Washer-fluid tank Carriage bolt (5/16 x 3/4 inch) Locknut (5/16 inch) Female-hose fitting Male-hose fitting 1 1 1 2 4 1 1 2 2 2 2 8 1 1 1 1 4 4 1 1 Fuse (10 A) 1 Connect the wire harness.
1 Preparing the Machine and Cab Parts needed for this procedure: 2 Bolt (3/4 x 4 inches) 2 Nut (3/4 inch) Procedure g302033 Figure 2 Note: Save the shipping pallet for long term storage 1. Park the machine on a level surface, engage the parking brake, lower the attachment, shut off the engine, and remove the key. 2. Disconnect the negative (-) battery cable from the battery. 3.
g302034 Figure 4 1. Nut 2. Mower-deck latch 7. 3. Bolt Remove the nuts and bolts from the right armrest and fold it to the center (Figure 5). g301597 Figure 6 1. Bolt 2. Fuel-vent tube g301595 Figure 5 1. Bolt 2. Locknut 8. Tilt the steering column to its lowest position; refer to the Operators Manual. 9. Remove the R-clamps from the roll bar securing the vent tubes (Figure 6). 10. Lay the vent tubes out of the way for mounting the cab. 11.
2 Installing the Cab Firewall Parts needed for this procedure: 1 Cab firewall Procedure 1. Caulk the existing firewall openings on both sides at the locations shown in Figure 7 with black RTV sealant. g301598 Figure 7 g336508 Figure 8 1. Caulk these areas on both sides. 1. Caulk these areas only 2. Caulk the cab firewall at the locations shown in Figure 8 with black RTV sealant. 7 3. Remove the existing hardware that connects the existing firewall to the roll bar tube. 4.
3 Installing the Cab Parts needed for this procedure: 1 Cab 1 Left ROPS stop 1 Right ROPS stop 2 ROPS mount 2 ROPS brace 2 Retainer cover 2 Seal 8 Screw (1/4 x 3/4) 4 Bolt (3/8 x 1 inch) 4 Locknut (3/8 inch) 1 Foam seal g301513 Figure 9 1. Cab firewall Procedure 3. Existing firewall 2. Existing hardware—reuse 5. Important: Loosely install the fasteners for the cab until all hardware is installed. After all the hardware is installed, tighten the fasteners.
g322358 Figure 12 1. Front lift point g301842 Figure 10 1. Left panel 2. 2. Screws Remove the cab roof as shown in Figure 11. g302035 Figure 11 1. Bolt 2. Washer 3. 3. Cab roof Use a hoist to support the cab and connect the cab hoist to the 4 lift points on the cab (Figure 12). Note: A cab hoist is available through your authorized Toro distributor. 9 2. Rear lift point 4. Raise the cab with a hoist (Figure 12). 5. Install the foam seal on the bottom of the cab as shown in Figure 13.
. Install the left cover and 1 retainer cover into the left seal and secure the covers with 4 screws (1/4 x 3/4 inches); refer to Figure 14. 11. Install the right cover and 1 retainer cover into the right seal and secure the covers with 4 screws (1/4 x 3/4 inches); refer to Figure 14. g301688 Figure 14 g301543 Figure 13 1. Foam seal 2. Foam seal installed 6. Align the cab over the roll bar. 7. While lowering the cab, position the vent tubes through the rear posts (Figure 16).
4 Installing the Vent Tubes Parts needed for this procedure: 2 Bolt (5/16 x 1-1/2 inch) 2 Nut (5/16 inch) 2 Plate clamp 2 Tube clamp Procedure 1. Install the vent tubes to each side of the cab. Refer to Figure 16. 2. Secure each vent tube with a bolt (5/16 x 1-1/2 inch), a plate clamp, a tube clamp, and a nut (5/16 inch) (Figure 16). g301843 Figure 15 1. Bolt (3/8 x 1 inch) 4. ROPS brace 2. ROPS stop 5. Nuts (3/8 inch) 3. ROPS mount 6.
5 2. Install the deck step to the step mount with a carriage bolt (5/16 x 1-1/4 inch) and a nut (5/16 inch). Refer to Figure 18. 3. Install the step to the side of the machine with 2 carriage bolts (3/8 x 7/8 inches), 2 nuts (3/8 inch), a carriage bolt (3/8 x 7/8 inch),and nut (3/8 inch). Refer to Figure 18.
g302840 Figure 19 1.
6 Installing the Hoses for the 24 hp Engine Parts needed for this procedure: 1 Hose 1 Female coupler 1 Female dust plug 2 Straight fitting (3/8 NPT x 5/8 barb) 4 Hose clamp 1 Male coupler 1 Male dust plug 2 R-clamp 2 Carriage bolt (1/4 x 3/4 inch) 2 Flange nut (1/4 inch) 2 Engine fitting 8 Cable ties 1 Straight adaptor (3/8 inch) 1 Adaptor (M16) Procedure 1. Apply sealant to the straight fittings (3/8 NPT x 5/8 barb), skipping the first thread. 2.
g301831 Figure 20 1. Male coupler 6. Nut (1/4 inch) 11. Carriage bolt (1/4 x 3/4 inch) 2. Straight fitting (3/8 NPT x 5/8 barb) 7. Hose 12. Female coupler 3. Hose clamp 8. Engine fitting 13. Female dust plug 4. Dust cap 5. R-clamp 9. 9. Straight adaptor (3/8 inch) 10. Direction of fluid flow Remove the existing bracket from the machine frame and radiator (Figure 21). Save the hardware. 15 14. Adaptor (M16) 15.
g315428 Figure 21 1. Nut 4. Existing bracket 2. Bolt 3. Right side 5. Radiator valve g301828 Figure 22 10. 11. 12. 13. Drain half of the engine coolant from the radiator by using the valve on the right side of the radiator as shown in Figure 21. 1. Direction of fluid flow 5. Nut (1/4 inch) 2. Couplers installed 6. Carriage bolt (1/4 x 3/4 inch) Locate and remove the engine plugs shown in Figure 20. 3. R-clamp 7. Tag—noting hot line 4.
7 Installing the Hoses for the 37 hp Engine Parts needed for this procedure: 1 Hose 1 Female coupler 1 Female dust plug 2 Straight fitting (3/8 NPT x 5/8 barb) 4 Hose clamp 1 Male coupler 1 Male dust plug 2 R-clamp 2 Carriage bolt (1/4 x 3/4 inch) 2 Flange nut (1/4 inch) 2 Engine fitting 8 Cable ties 1 Straight adaptor (3/8 inch) 1 Adaptor (M16) g315428 Figure 23 Procedure 1. Apply sealant to the straight fittings (3/8 NPT x 5/8 barb), skipping the first thread. 2.
g301830 Figure 24 1. Male coupler 6. Nut (1/4 inch) 11. Female coupler 2. Straight fitting (3/8 NPT x 5/8 barb) 7. Hose 12. Female dust plug 3. Hose clamp 8. Engine fitting 13. Hose 4. Dust cap 5. R-clamp 10. 11. 12. 13. 14. 9. Direction of fluid flow 14. Cable tie 10. Carriage bolt (1/4 x 3/4 inch) Apply pipe sealant to the threads on the engine fittings. Manually secure the engine fittings into the ports until they are finger-tight.
8 Installing the Washer-Fluid Tank Parts needed for this procedure: 1 Washer-fluid bracket 1 Washer-fluid tank 4 Carriage bolt (5/16 x 3/4 inch) 4 Locknut (5/16 inch) Procedure 1. Install the tank to the bracket with 4 carriage bolts (5/16 x 3/4 inch) and 4 nuts (5/16 inch); refer to Figure 26. g301829 Figure 25 1. Direction of fluid flow 5. Nut (1/4 inch) 2. Couplers installed 6. Carriage bolt (1/4 x 3/4 inch) 3. R-clamp 7. Tag—noting hot line 4. Cable tie 17.
9 Installing the Washer Fluid Hoses Parts needed for this procedure: 1 Female-hose fitting 1 Male-hose fitting Procedure Note: The hoses are extra long and need to be cut to install the connections. 1. Route the hoses along the frame and back to the washer-fluid tank (Figure 28). 2. Install the hose to the washer-fluid tank as shown in Figure 27. g301541 Figure 28 1. Cut the hose here. 4. Male fitting 2. Hose end 3. Female fitting 5. Plastic ties 6.
11 Installing the Weights Parts needed for this procedure: 2 Weight (6 kg or 15 lb) 2 Bolt (3/8 x 3-1/2 inches) 2 Washer (3/8 inch) 2 Locknut (3/8 inch) Procedure 1. Install 2 weights (6 kg or 15 lb) between the frame and the rear bumper with 2 bolts (3/8 x 3-1/2 inches), 2 washers (3/8 inch), and 2 locknuts (3/8 inch). Refer to Figure 30. 2. If you also install an attachment (e.g.
Product Overview 12 Controls Completing the Installation Cab Controls No Parts Required Procedure 1. Check for leaks. 2. Check for parts that interfere with moving parts and make corrections before operating the machine. 3. Connect the negative (-) battery cable to the battery. 4. Check the operation of all controls before operating the machine. 5. Have an assistant help to adjust the rearview and side mirrors before operating the machine. g302074 Figure 31 1. Back of cab interior 2.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 250 hours • Clean the cab air filters (replace them if they are torn or excessively dirty). Cleaning CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you do any maintenance.
Disconnecting the Wire Harness Storage Remove the cab from the machine for storage. Preparing to Remove the Cab from the Machine 1. Move the machine underneath the cab hoist, shut off the engine, set the parking brake, and remove the key. 2. Allow the engine to cool. 3. Remove the bolt and nut securing traction pedal (Figure 1). 4. Remove the front mower-deck latch from the front of the machine (Figure 4). 5. Remove the bolts from the right armrest and rotate it to the center (Figure 5). 6.
Removing the Cab 1. Remove the cab roof (Figure 11). 2. Remove the ROPS stops and ROPS mounts (Figure 15). Note: Do not remove the firewall. 3. Remove the covers and roll bar seals from the base of ROPS inside the cab (Figure 14). Note: Return all the hardware that you removed to the original mounting location in the order it is used to secure the cab to the machine. This can prevent losing the mounting hardware and simplify installation. 4.
Declaration of Incorporation Model No. 31990 Serial No. Product Description Invoice Description General Description Directive 400000000 and Up Winter Enclosure, Groundsmaster 3200 or 3300 Series Traction Unit GM3200/3300 WINTER ENCLOSURE Utility Vehicle 2006/42/EC, 2014/30/EU Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC and the EMC Directive 2014/30/EU.
EEA/UK Privacy Notice Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
