Form No. 3440-687 Rev B EU Road Light Kit Groundsmaster® 3200 or 3300 Series Traction Unit Model No. 31992 Installation Instructions If you are installing this kit on a ROPS-only traction unit (i.e., the traction unit does not have a cab), you must also install the Power Harness Kit (Part 140-1559). Safety Installation 1 Preparing the Machine Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
. 2 Install the U-type speed nuts to the fuse-mount plate (Figure 2). Installing the Clips, Speed Nuts, and Fuse Block Parts needed for this procedure: 1 Switch mount 6 Clip (1/4 inch) 2 Speed nut 1 Fuse mount plate 4 U-type speed nut 1 Fuse block 2 Screw (#10 x 3/4 inch) g304335 Figure 2 Procedure 1. 1. U-type speed nuts Install the 6 clips and 2 speed nuts to the switch mount (Figure 1). 3. 2.
Procedure 3 1. Installing the Switch Mount Loosely install the switch mount around the steering column using 4 carriage bolts (1/4 x 2 inches), 2 mounting brackets, fuse-mount plate, and 4 locknuts (1/4 inch) as shown in Figure 4. Parts needed for this procedure: 2 Mount bracket 4 Carriage bolt (1/4 x 2 inches) 2 Locknut (1/4 inch) 2 Hex-head screw (1/4 x 3/4 inch) 2 Flange nut (1/4 inch) 1 Flasher 1 Relay 1 Wire harness 2 Cable tie 1 Fuse cover 2 Thumb screw 2 Push nut 1.
2. Install the multi-function switch to the switch mount and secure it using the switch clips under the hole for the switch (Figure 5). g319855 Figure 6 1. Rocker switch 2. Hole plug g319854 Figure 5 1. Switch clips 3. 4. 2. Multi-function switch Install the rocker switch and hole plugs into the switch mount (Figure 6). 4 Install the flasher and relay to the fuse-mount plate using 2 screws (#10 x 3/8 inch) as shown in Figure 7.
. Secure the flasher using a cable tie (Figure 8). 6. Plug the harness into the rocker switch and multi-function switch (Figure 8). g319853 Figure 7 1. Relay 3. Flasher 2. Screw (#10 x 3/8 inch) g319850 Figure 8 1. Rocker switch connector 2. Relay connector 4. Switch connector 5. Cable tie 3. Flasher connector 5 7. Plug the wire harness into the relay and flasher (Figure 8). 8. Loosen the bolts around the steering-column base (Figure 9).
9. Raise the base up and drill a 22 mm (7/8 inch) hole as shown in Figure 9. 12. Apply the decal to the fuse cover as shown in Figure 11. g304296 g304374 Figure 9 Figure 11 1. Steering-column base 1. 25 mm (1 inch) 10. Route the harness through the hole you drilled in the base. 11. Leave the bullet connectors disconnected as shown in Figure 10. 3. Decal—inside of fuse cover 2. 6 mm (1/4 inch) 13. Install the fuse cover to the switch mount using 2 thumb screws and 2 push nuts (Figure 12).
14. Adjust the control assembly so that the switches are accessible. 15. Tighten all the fasteners. 16. Install the control cover to the switch mount using 2 push rivets and 6 hex-head screws (1/4 x 3/4 inch) as shown in Figure 13.
1. Secure the left light base and right light base to the cab frame using 2 carriage bolts (3/8 x 3/4 inch) and 2 locknuts (3/8 inch) on each side (Figure 14). 3. Secure the left light assembly and right light assembly to the left light mount and right light mount using the hex nut on the light assemblies (Figure 16). Note: Install the lights with the low beam toward the outer edge of the machine. Look at the bottom of the lights for high beam and low beam orientation. g303644 Figure 14 1.
2. Secure the light cross mount to the platform using the previously removed bolts, nuts, and tie-down bracket (Figure 18). 4. Secure the left light assembly and right light assembly to the left light mount and right light mount using the lock washer and hex nut on the light assemblies (Figure 20). Note: Install the lights with the low beam toward the outer edge of the machine. Look at the bottom of the lights for high beam and low beam orientation. g305380 Figure 18 1. Bolt 3. Light cross mount 2.
Procedure 5 1. Installing the Rear Components Remove the flange-head bolt (3/8 x 2-3/4 inches) and flange nut (3/8 inch) securing the bumper to the rear tube frame on each side of the bumper (Figure 21). Parts needed for this procedure: 1 Left mount 1 Right mount 1 Left short mount 1 Right short mount 4 Carriage bolt (5/16 x 3/4 inch) 4 Flange nut (5/16 inch) 4 Carriage bolt (1/4 x 5/8 inch) 8 Locknut (1/4 inch) 2 Inner mount assembly 1. Rear tube frame 3. Bumper 2 Taillight 2.
3. Secure the left short mount and right short or long mount to the left mount and right mount using 4 carriage bolts (5/16 x 3/4 inch) and 4 flange nuts (5/16 inch) as shown in Figure 23. 5. Apply the appropriate speed decal to the speed-plate mount (Figure 25). Apply the 20 kph decal for models 31900 and 31901. Note: Refer to the Light Position Table (page 7) for the appropriate position of the lights. Apply the 24 kph decal for models 31902 and 31903. g304044 Figure 23 1. Left short mount 2.
7. Secure the speed-plate mount to the marker mount using 5 carriage bolts (1/4 x 1/2 inch) and 5 locknuts (1/4 inch) as shown in Figure 27. 9. Raise the hood (Figure 29). g304257 Figure 27 1. Carriage bolt (1/4 x 1/2 inch) 3. Marker mount 2. Speed-plate mount 4. Locknut (1/4 inch) 8. Remove the 7 plastic plugs shown in Figure 28 from the hood. g285428 Figure 29 g304259 Figure 28 1.
10. Secure the assembled speed-plate mount to the hood using 4 flange-head bolts (1/4 x 3/4 inch), 2 back mounts, and 4 locknuts (1/4 inch) as shown in Figure 30. g304258 Figure 32 1. Nut 2. Hydraulic-line mount 3. Bolt g304254 Figure 30 1. Flange-head bolt (1/4 x 3/4 inch) 3. Back mount 2. Assembled speed-plate mount 4. Locknut (1/4 inch) 11. 13. Secure the horn to the horn-mounting bracket using the previously removed bolt and nut (Figure 33).
6 Routing the Light Wire Harness Parts needed for this procedure: g304251 Figure 34 1. Speed decal 1 Light wire harness 3 Flat washer 3 Hex-socket screw (1/4 x 1 inch) 3 Clamp 3 Flange nut (1/4 inch) 2 Inner mount assembly 2 Taillight 4 Pan-head screw (#10 x 1-1/4 inches) 4 Flange nut (#10) 8 Button-head bolt (1/4 x 3/4 inch) 1 Plate light 2 Button-head bolt (#10 x 3/4 inch) Procedure Refer to the following figures and instructions for routing the light wire harness.
g304235 Figure 35 1. Wire-harness routing 1. Route the wire-harness connector labeled FRONT LIGHT LH (P04) to the left side of unit. Connect harness to light (Figure 35). 2. Route the wire-harness connector labeled FRONT LIGHT RH (P05) to the right side of unit. Connect harness to light (Figure 35). 3. Route the wire-harness connector labeled REAR LIGHT LH (P01) to the rear left side of unit (Figure 35). 4.
5. 8. Secure the taillights to the inner mount assemblies using 4 pan-head screws (#10 x 1-1/4 inches) and 4 flange nuts (#10) as shown in Figure 36. Secure the assembled taillights to the taillight housings using 8 button-head bolts (1/4 x 3/4 inch) as shown in Figure 37. Ensure that you install the taillights with the yellow lens on top (Figure 36 and Figure 37). g304304 Figure 36 1. Flange nut (#10) 4. Red lens 2. Inner mount assembly 5. Pan-head screw (#10 x 1-1/4 inches) 3. Amber lens 6.
9. Route the wire-harness connector labeled LICENSE LIGHT (J01, J02) through the hood and connect it to the license light (Figure 38). 11. Connect the wire harness to the plate light (Figure 39). 12. Secure the plate light to the assembled speed-plate mount using the 2 speed nuts installed in Figure 26 and 2 button-head bolts (#10 x 3/4 inch) as shown in Figure 39. g304392 Figure 39 1. Speed nut g304330 Figure 38 View from the bottom of the hood 1. Wire-harness connnection—license plate 4.
g304234 Figure 40 1. Wire-harness routing 2.
1. Route the wire harness through the platform opening and along the light-wire-harness routing. 2. Connect the control wire-harness connector labeled TO ROAD LTS HARNESS (P06) to light wire-harness connector labeled TO MAIN HARNESS (P03). 3. Connect the control wire-harness connector labeled TO POWER HARNESS (P05) to power wire-harness connector labeled POD CONTROL HARNESS (P04). g304331 Figure 42 1. Wire harness g304373 Figure 41 1. P05 (Control-wire-harness connector) 4. 2.
8 Installing the Serial Plate For Germany Only Parts needed for this procedure: 1 Serial plate 1 Serial plate tape Procedure 1. Stamp the serial number into the frame. The text size must be 7 mm (1/4 inch) or larger. 2. Stamp the appropriate information into the serial plate. 3. Wipe down the bottom of the frame and serial plate with an alcohol-based wipe (Figure 43). g304286 Figure 43 1. Clean the bottom of the frame. 2. Serial plate 3. Front of the machine 4.
9 Connecting the Battery No Parts Required Procedure Connect the battery; refer to the electrical system maintenance section of your Operator’s Manual. g304288 Figure 44 1. Serial plate g304287 Figure 45 1. 2.5 to 8.1 mm (1/8 to 5/16 inch) 2.
Declaration of Incorporation Model No. 31992 Serial No. Product Description Invoice Description General Description Directive — EU Road Light Kit, Groundsmaster 3200 or 3300 Series Traction Unit ROAD LIGHT KIT, GM3200/3300 (EU) Groundsmaster 2014/30/EU Relevant technical documentation has been compiled as required per Part B of Annex VII of 2014/30/EU. We will undertake to transmit, in response to requests by national authorities, relevant information on this partly completed machinery.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
