Form No. 3439-104 Rev A 46in and 52in Sprayer Spray Master Model No. 34233—Serial No. 406912824 and Up Model No. 34235—Serial No. 407088124 and Up Model No. 34237—Serial No. 400000000 and Up Register at www.Toro.com.
It is a violation of California Public Resource Code Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire.
Contents Removing and Installing the Battery.................. 61 Jump-Starting the Machine............................... 62 Servicing the Fuses .......................................... 64 Drive System Maintenance .................................. 65 Checking the Tire Pressure............................... 65 Checking the Wheel-Lug Nuts .......................... 65 Checking the Wheel-Hub Nut ........................... 65 Brake Maintenance .............................................
General Safety Safety This machine is capable of amputating hands and feet and of throwing objects. Toro designed and tested this machine to offer reasonably safe service; however, failure to comply with safety instructions may result in injury or death. The following instructions are from ANSI standard B71.4-2017. Safety-Alert Symbol • Read, understand, and follow all instructions and warnings in the Operator’s Manual and other training materials, on the machine, the engine, and attachments.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal106-5517 106-5517 1. Warning—do not touch the hot surface. decal135-6424 135-6424 decal126-2055 126-2055 1. Wheel lug nut—torque to 129 N∙m (95 ft-lb). 2. Wheel hub nut—torque to 319 N∙m (235 ft-lb). 3.
decal135-6728 135-6728 1. Press and hold foot button to turn on spray. 2. Release foot button to shut off spray. decal142-4365 142-4365 1. Spread On-Pull handle up. 5. Spread Lock-Rotate counterclockwise to unlock; rotate clockwise to lock. 2. Spread Off-Push handle 6. Deflector-Pull knob up to down open 3. Spread pattern control-Pull 7. Deflector-Push knob down handle up if heavy on left to close side 4.
decal135-6420 135-6420 decal142-3911 142-3911 1. Read the instructions before servicing or performing maintenance 2. Time interval 5. Check tire and caster wheel pressure (4 locations) 6. Grease idler pivot; refer to the Operator's manual for further instructions 7. Grease caster pivots; refer to the Operator’s manual for further instructions (2 locations) 3. Check engine oil level 4.
decal142-4183 142-4183 1. Fast 2. Slow 14. Park brake—Off 15. Spreader speed 3. Neutral 16. Spreader speed—Increase 4. Reverse 17. Spreader speed—Decrease 5. Warning—Read the Operator’s Manual; Do Not operate this machine unless you are trained. Wear hearing protection. 18. Spray pump switch—On 6. Warning—Stay away from moving parts; keep all guards in place. Stop engine and remove key before adjusting, servicing, or cleaning. 19. Spray pump switch—Off 7.
decal142-4366 142-4366 1. Spray pressure—Decrease 5. Center nozzle spray—Off 2. Spray pressure—Increase 6. Center nozzle spray—On 3. Left nozzle spray—Off 7. Right nozzle spray—Off 4. Left nozzle spray—On 8. Right nozzle spray—On 142-4373 Spreader / Sprayer Calibration: Mixing of liquid or dry product should be in accordance to manufacturers labels. Remember this is designed for low volume spraying so the mix will be more concentrated.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 4 5 Use Qty. No parts required – Connect the battery. No parts required – Lower the anti-tip brackets. Media and Additional Parts Description Use Qty. Operator's Manual 1 Read before operating the machine. Key 2 Start the machine.
4 5 Connecting the Battery Lowering the Anti-Tip Brackets No Parts Required No Parts Required Procedure Procedure Install the negative battery cable to the negative (–) battery terminal with a carriage bolt and flanged locknut (Figure 3). 1. Remove the lower bolts and loosen the tops bolts so that the brackets can rotate downward into the correct position (Figure 4). 2. Install the lower bolts through the bracket and frame and tighten the 4 bolts (Figure 4). g311995 g271767 Figure 3 1.
Product Overview g317870 Figure 5 1. Reference bar 7. Spreader controls 2. Motion-control levers 3. Hose reel 8. Platform 9. Sprayer-tank cap 4. Hopper cover 10. Sprayer nozzles 5. Hopper 11. Battery 6.
Controls Caster-Lock Pedal Become familiar with all the controls before you start the engine and operate the machine. Press and hold the caster-lock pedal (Figure 7) to lock the caster wheels in the straight position. Release the caster-lock pedal to unlock the caster wheels to allow turning. Machine Controls g311535 Figure 7 g317350 1. Caster-lock pedal Figure 6 1. Motion-control levers 2.
Spreader Controls Engine Controls g317353 Figure 10 1. Impeller-speed control 3. Diffuser control 2. Deflector control 4. Hopper-door control g317354 Figure 9 1. Throttle control 2. Choke control Impeller-Speed Control 3. Hour meter 4. Ignition switch Use the impeller-speed control (Figure 10) to set the speed of the hydraulic motor for the spreader. Ignition Switch Hopper-Door Control The ignition switch is located at the left side of the control console (Figure 9).
Sprayer Controls Drop-Rate Cam and Linkage The drop-rate cam and linkage are located at the front of the machine and below the hopper on the spreader (Figure 11). g317871 Figure 12 g027033 Figure 11 1. Slot–maximum position 1. Left boom sprayer-control valve 2. Center boom sprayer-control valve 2. Linkage 4. Sprayer pressure gauge 5. Spray-pump switch 3.
Spray-Pump Foot Switch Spray Wand Trigger Press and hold the spray-pump switch (Figure 13) to turn on the spray. Squeeze the trigger (Figure 14) to the handle to spray; release the trigger to stop. Release the spray-pump switch to shut off the spray. Spray Wand Trigger Lock Squeeze the trigger against the handle and push trigger lock (Figure 14) forward to keep the wand in the OPEN position. Pull the lock back to release the trigger. g311536 Figure 13 1.
Specifications Overall width 46-inch sprayer: 117 cm (46 inches) 52-inch sprayer: 132 cm (52 inches) Overall length 185 cm (73 inches) Overall height 127 cm (50 inches) 46-inch sprayer: 408 kg (900 lb) Sprayer tank and hopper empty 52-inch sprayer (5 GPM): 431 kg (950 lb) 52-inch sprayer (7 GPM): 435 kg (960 lb) 46-inch sprayer: 508 kg (1,120 lb) Only hopper full 52-inch sprayer (5 GPM): 531 kg (1,170 lb) 52-inch sprayer (7 GPM): 535 kg (1,180 lb) Weight 46-inch sprayer: 522 kg (1,150 lb) Only spr
Operation or deteriorating components and replace them with the manufacturer’s recommended parts when necessary. Note: Determine the left and right sides of the machine from the normal operating position. Chemical Safety Before Operation Chemical substances used in the spreader-sprayer system may be hazardous and toxic to you, bystanders, animals, plants, soils or other property.
• Always wash your hands and other exposed areas carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge. as soon as possible after finishing the work. • Keep chemicals in their original packages and in a safe location. – When practical, remove gasoline-powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground.
Using Stabilizer/Conditioner Fuel Specification Petroleum Use unleaded gasoline with an octane rating of 87 fuel or higher ((R+M)/2 rating method). Use a fuel stabilizer/conditioner in the machine to provide the following benefits: Use an unleaded-gasoline blend with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same. Ethanol blended fuel Important: Do not use fuel additives containing methanol or ethanol.
During Operation overturn the machine or cause you to lose your balance or footing. – Do not operate the machine with damaged guards, shields, or covers. Always have safety shields, guards, switches and other devices in place and working properly. During Operation Safety General Safety – Keep clear of the discharge area at all times. Use your full attention when operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur.
– Do not use the spray wand if the trigger lock is damaged or missing. – Keep children out of the working area and under the watchful care of another responsible adult. – Do not keep the spray wand in the locked-open position after you complete the job. – Be alert and shut off the machine if children enter the area. – When draining or relieving the system, Do not allow anyone to stand in front of the nozzles and do not drain on a person’s feet.
Operating the Machine Starting the Engine CAUTION The machine produces sound levels in excess of 85 dBA at the operator’s ear, and may cause hearing loss through extended periods of exposure. Wear hearing protection while operating the machine. 1. g222400 Figure 16 2. 1. Safe Zone — Use the machine here 2. Danger Zone - Use a walk behind machine or a hand held tool near drop offs, ditches, embankments, water or other hazards. 3. Water 4. W=width of the machine 5.
Driving the Machine CAUTION The machine can turn rapidly by moving the steering control to the far right or left. You may lose control of the machine, which may injure you and others, and damage the machine. • Use caution when making turns. • Slow down the machine before making sharp turns. Important: If the motion-control levers do not return to the NEUTRAL position when you release them, contact an authorized service dealer.
The Display Stopping the Machine Refer to the User’s Manual for the display of the following information: CAUTION Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended. Display Information Types • Time of day Always remove the key and engage the parking brake when leaving the machine unattended. • Stopwatch • Ground speed • Odometer 1. Move the motion-control levers to neutral and engage the parking brake. • Battery voltage 2.
Hopper Controls Operating the Spreader CAUTION Chemicals are hazardous and can cause personal injury. • Read the chemical manufacturer’s directions on the label before handling the chemicals; follow all manufacturer recommendations and precautions. • Keep chemicals away from your skin. Should contact occur, wash the affected area thoroughly with soap and clean water. • Wear eye protection, gloves, and any other protective equipment recommended by the chemical manufacturer.
• Pull the handle to broadcast granular product graduated measuring cylinders. In the example below, the 15 shallow collection pans approximately 30 cm (12 inches) wide, 91 cm (36 inches) long, and 5 cm (2 inches) tall. from the left side of the impeller. • Push the handle to block granular product from broadcasting at the left side of the impeller. 3. 1. Place one pan in the center of the drive path.
Determining the Distribution Pattern 1. Set the diffuser control to the middle of its travel and lock it; refer to Adjusting the Diffuser Control (page 27). 2. Adjust the impeller speed control to set the broadcast pattern width; refer to Adjusting the Impeller-Speed Control (page 26). 3. Drive the machine toward the test site at the appropriate speed. 4. As you approach the center pan, pull the wide distribution granular gate control to the open position, and drive over the center pan. 5.
3. Note: In this example we added 11.3 kg (25 lb) of material. amount of the material that you observed in the center graduated cylinder. Go to the two corresponding pans. Starting from the outer edge, measure the distance between left pan, across the center pan, to the outer edge of the right pan, and record the measurement. 5. Drive the spreader over the calibration course while applying the material. 6. Record the effective spreading width here: .
Filling the Spreader Hopper Maximum hopper weight capacity: 100 kg (220 lb) 1. Drive the machine to the work site. 2. Move the machine to a level surface, move motion-control lever to the NEUTRAL position, shut off the engine, wait for all moving parts to stop, remove key, and engage parking brake. 3. Ensure that the hopper-door control is in the fully forward (closed) position; refer to Adjusting the Hopper-Door Control (page 26). 4.
Using the Spreader Spreading Charts Note: The cam setting tables for granular material and the grass seed are provided with permission from the Brinly-Hardy Company; reference the Brinly-Hardy Company website for more information. Use these charts as an approximate guideline only. Other factors, such as weather conditions, spreader operation, and the condition of material affects spreader performance.
Cam Settings for Grass Seed Application (cont'd.) Type Mixtures Including Coarse Seeds Rye Grasses or Tall Fescue Dichondra Pensacola Bahia Bag Weight Coverage - m2 (ft2) Cam Setting – Full Rate 0.9 kg (2 lb) 93 (1,000) 6.0 6 1.81 kg (4 lb) 93 (1,000) 7.0 6 2.72 kg (6 lb) 93 (1,000) 7.0 6 0.9 kg (2 lb) 93 (1,000) 6.0 6 1.81 kg (4 lb) 93 (1,000) 7.0 6 2.72 kg (6 lb) 93 (1,000) 7.75 6 113 kg (4 oz) 93 (1,000) 1.9 8 227 g (8 oz) 93 (1,000) 2.
• If the material is broadcast too heavy at the left side of the machine, push the diffuser control down slightly; refer to 3 of Figure 27. • If the material is broadcast too heavy at the right side of the machine, pull the diffuser control up slightly; refer to 4 of Figure 27. 3. Lock the spreader-pattern control by turning the handle clockwise 90°; refer to 5 of Figure 27.
Operating the Sprayer CAUTION Chemicals are hazardous and can cause personal injury. • Read the chemical manufacturer’s directions on the label before handling the chemicals; follow all manufacturer recommendations and precautions. • Keep chemicals away from your skin. Should contact occur, wash the affected area thoroughly with soap and clean water. • Wear eye protection, gloves, and any other protective equipment recommended by the chemical manufacturer.
Extending and Folding the Outer Spray Booms Selecting the Right Spray Tank Rotate the valve handles as shown in Figure 33. g311514 Figure 34 g312788 Figure 32 1. Outer spray boom • Rotate the outer spray boom forward to extend the • 1. Left tank return valve (CLOSE position) 3. Right tank suction valve (OPEN position) 2. Left tank suction valve (CLOSE position) 4. Right tank return valve (OPEN position) Selecting Both Spray Tanks boom (Figure 32).
Transferring Fluid Between Tanks Transferring Fluid from the Left Tank to the Right Tank 1. Ensure that the right tank has capacity to hold fluid from the left tank. 2. Ensure that the handles for the spray-control valves are in the OFF position (Figure 36). g311516 Figure 38 1. Left tank return valve (CLOSE position) 3. Right tank suction valve (CLOSE position) 2. Left tank suction valve (OPEN position) 4. Right tank return valve (OPEN position) 5. g311519 Figure 36 1.
Note: Each sprayer tip shuts off when sprayer pressure is <0.3 bar (5 psi) to prevent dripping. Nozzle Application Rate Table Nozzle tip color Ground speed Sprayer pressure Application rate Yellow 8 kph 5 mph 2.8 bar 40 psi 1.0 L/ 93 m2 0.27 (1/4) US gallon/ 1,000 ft2 Lavender 8 kph 5 mph 2.8 bar 40 psi 1.3 L/ 93 m2 0.34 (1/3) US gallon/ 1,000 ft2 Red 8 kph 5 mph 2.8 bar 40 psi 2.0 L/ 93 m2 0.54 (1/2) US gallon/ 1,000 ft2 Brown 8 kph 5 mph 3.4 bar 50 psi 2.
Calculating the Amount of Product for a Solution of Chemical 1. Multiply the average product application rate by the 1-gallon nozzle tip factor to determine the 1-gallon application rate. Example: median application rate value—38 ml/93 m2 (1.3 fl oz per 1,000 ft2) of 1.1 to 1.5) x 3 (lavender nozzle tip—nozzle tip factor) = 3.9 (adjusted application rate) 2. g311521 Figure 42 1. Locknut 2.
Using the Sprayer 6. Add 3/4 of the required water to the sprayer tank through the filler neck. Before Operating the Sprayer Important: Always use fresh, clean water Some chemicals are more aggressive than others and each chemical interacts differently with various materials. Some consistencies of sprayer chemicals (e.g. wettable powders, charcoal) are more abrasive and lead to higher-wear rates.
Note: Calibrate the sprayer before you start the spray application; refer to Sprayer Nozzle Application Rate (page 37). 1. Press the spray-pump switch on the control console to the OFF position. 2. Adjust the sprayer-pressure with the throttle valve according to the sprayer nozzle application rate; refer to Adjusting the Sprayer Pressure (page 37). 3. Drive the machine to the job site. 4. As needed, set the left, center, and right boom sprayer-control valves to the ON position. 5.
2. Ensure that the 3 boom sprayer-control valves are in the OFF position. 3. Remove the spray wand from the tool clip at the left side of the machine (Figure 47). g312653 Figure 48 g312652 Figure 47 1. Throttle-valve knob 3. Tool clip 2. Spray wand 4. Spray wand-shutoff valve 4. 1. Trigger lock 3. Spray wand handle 2. Spray wand trigger 4. Spray tip 8. When finished spraying, if you locked the trigger of the spray-wand—unlock it, and release the trigger (Figure 48) 9.
Cleaning and Lubricating the Spreader Cleaning the Spreader Service Interval: After each use Important: Do not use brackish or reclaimed water to clean the machine. 1. Drive the machine to a designated cleaning area with a level surface. 2. Move the motion-control levers to the NEUTRAL position, shut off the engine, wait for all moving parts to stop, remove key, and engage parking brake. g312831 Figure 50 1. Hopper pan 2. Screen 3. If installed, remove the cover, and empty the hopper. 6.
Lubricating the Spreader 1. Cleaning the Sprayer Apply water-displacing lubricant to the control cables and pivot points as shown in Figure 51. Service Interval: After each use WARNING Swallowing or inhaling chemicals could cause serious injury or death. • Do not clean sprayer nozzles using your mouth or blowing through the nozzles. • Replace all worn and damaged sprayer nozzles. • Ensure that the nozzles are installed correctly. Important: Do not use brackish or reclaimed water to clean the machine.
7. 8. 9. 10. 11. Cleaning the External Components Release the trigger for the wand and return it to the tool clip on the machine; refer to Spraying with the Spray Wand (page 40). 1. Move the boom sprayer-control valves to the OFF position, set the sprayer-pump switch to the OFF position, and shut off the engine. Using a hose to wash off the outside of the sprayer tank with clean water. Note: Do not use a power washer to clean Clean the strainer; refer to Cleaning the Strainer (page 44). 2.
3. Cleaning the Sprayer Nozzles Rotate the strainer bowl counterclockwise and remove the bowl and screen from the body of the strainer (Figure 54). Service Interval: After each use 1. Note: Remove the strainer bowl by hand. Note: Replace the gasket or screen or both if these parts are worn or damaged. Rotate the nozzle cap 90° counterclockwise and remove the cap from the nozzle body (Figure 55). g311414 Figure 55 1. Nozzle body 3. Sprayer tip 2. Strainer 4. Nozzle cap 2.
Transporting the Machine Do not exceed the weight of the machine with both the sprayer tank and hopper empty or with both the sprayer tank and hopper full when towing a trailer; refer to Specifications (page 17). CAUTION This machine does not have turn signals, lights, reflective markings, or a slow moving vehicle emblem. Driving on a street or roadway without such equipment is dangerous and can lead to accidents causing personal injury. Do not drive the machine on a public street or roadway.
1. If using a trailer, connect it to the towing vehicle and connect the safety chains. 2. Shut off the engine, remove the key, and engage the parking brake(s). 2. If applicable, connect the trailer brakes. 3. Block the tires. 3. Lower the ramp. 4. 4.
g313490 Figure 60 52-inch machine shown 1.
Maintenance Maintenance Safety could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction, allowing the machine to fall and cause possible injury. Do not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support. • While performing maintenance on the machine, • • • • • • • • someone could start the engine. Accidental starting of the engine could seriously injure you or others.
Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. After the first 100 hours • Check the wheel-hub nut torque. • Change the hydraulic fluid and filter. Before each use or daily • Check the engine-oil level. • Check the hydraulic-fluid level. • Check the machine for loose hardware. After each use • • • • • • Every 25 hours • Check the foam pre-cleaner; replace if dirty (more often under severe conditions).
Notation for Areas of Concern Inspection performed by: Item Date Information 1 2 3 4 5 6 7 8 Important: Refer to your engine owner’s manual for additional maintenance procedures. Pre-Maintenance Procedures Preparing the Machine WARNING While you are maintaining or adjusting the machine, someone could start the engine. Accidentally starting the engine could seriously injure you or other bystanders.
Accessing the Machine Installing the Knee Pad 1. Removing the Knee Pad Insert the tabs of the knee pad into the slots in the control console (Figure 63). Rotate the knee pad up and remove it from the control console as shown in Figure 62. g311624 Figure 63 g311625 Figure 62 1. Tabs (knee pad) 2. 52 2. Slots (control console) Rotate the knee pad down (Figure 63).
Lubrication Lubricating the Caster-Axle Bearings Grease Specification Service Interval: Yearly Grease type: National Lubricating Grease Institute (NGLI) grade No. 2 multi-purpose gun grease. 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2. Connect a grease gun to the fitting in the hub of the caster wheel (Figure 65). Greasing the Caster Pivots Service Interval: Every 100 hours 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2.
Greasing the Belt Tensioner Engine Maintenance Service Interval: Every 100 hours 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2. At the bottom of the machine, wipe the grease fittings at belt tensioner pivot clean with a rag (Figure 66). Servicing the Air Cleaner Service Interval: Every 25 hours—Check the foam pre-cleaner; replace if dirty (more often under severe conditions). Every 100 hours or yearly, whichever comes first—Clean or change the air filter.
Engine Oil Specification Oil Type: Toro 4-Cycle Premium Engine Oil or a high-quality detergent oil (including synthetic) API service SJ or higher Oil viscosity: Refer to the table below. g312926 Figure 68 Checking the Engine-Oil Level Service Interval: Before each use or daily g313100 Figure 67 1. Clip 5. Cartridge 2. Cover 6. Foam pre-cleaner 3. Plate 7. Body Important: Do not operate the engine with the oil level below the Low (or Add) mark on the dipstick, or over the Full mark. 4. Knob 8.
Changing the Engine Oil and Engine-Oil Filter Service Interval: After the first 5 hours Every 100 hours (more often under severe condition). Draining the Engine Oil 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2. Align the oil-drain hose out the left side of the machine, and remove the plug from the hose (Figure 72). g312873 Figure 70 Note: Allow the engine oil to drain completely. 1. Filler neck 3. Maximum oil level (dipstick) 2. Dipstick 4.
Changing the Engine-Oil Filter 1. Apply a light coat of clean engine oil to the gasket of the new oil filter. 2. Remove the oil filter from the engine (Figure 73). g312871 Figure 75 3. Insert the dipstick into the filler neck and tighten the dipstick Figure 76. 4. Remove the dipstick from the filler neck and look at the oil level in the dipstick (Figure 76). Note: The engine oil level must cover the g312974 hatch-marked area of the dipstick (Figure 76). Figure 73 1. Filter adapter 3. 2.
Servicing the Spark Plug Checking the Spark Plug Service Interval: Every 100 hours Spark-plug gap: 0.76 mm (0.030 inch) Important: Do not clean the spark plug(s). Always replace the spark plug(s) when it has a black coating, worn electrodes, an oily film, or cracks. Spark Plug Specification Spark plug type: Champion® RJ12 If you see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means the air cleaner is dirty.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Servicing the Battery Service Interval: Every 400 hours Service Interval: Monthly 1. Inboard of the right spray tank, squeeze the tabs on the clamps and slide the clamps away from the fuel filter (Figure 80). Always keep the battery clean and fully charged. Use a paper towel to clean the battery case. If the battery terminals are corroded, clean them with a solution of 4 parts water and 1 part baking soda.
Checking the Battery Charge Battery Charge Table CAUTION If the ignition is in the ON position, there is potential for sparks and for engine components to move. Sparks could cause an explosion or moving parts could accidentally engage, causing personal injury. Ensure that the ignition switch is in the OFF position before charging the battery. Voltage Reading Percent Charge Maximum Charger Settings Charging Interval 12.6 or greater 100% 16 V/ 7A No Charging Required 12.4 to 12.
Removing and Installing the Battery Charging the Battery WARNING Charging the battery produces gasses that can explode. Removing the Battery Never smoke near the battery and keep sparks and flames away from battery. WARNING Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Important: Always keep the battery fully charged (1.
Jump-Starting the Machine DANGER Jump-starting a battery that is cracked, frozen, has low electrolyte level, or an open/shorted battery cell can cause an explosion, resulting in serious personal injury. Do not jump-start a battery if these conditions exist; replace the battery. CAUTION Corrosion or loose connections can cause unwanted electrical voltage spikes at any time during the jump-starting procedure. g313031 Figure 83 1. Flange locknut 4. Positive battery cable 2. Negative battery cable 5.
Note: The positive battery cable is wired to the starter or solenoid. g012785 Figure 84 1. Positive (+) cable on the discharged battery 2. Positive (+) cable on booster battery 3. Negative (–) cable on the booster battery 4. Negative (–) cable on the engine block 5. Booster battery 6. Discharged battery 7. Engine block 4. Connect the other positive (+) cable clamp (red) to the positive terminal of the booster battery. 5.
Servicing the Fuses The electrical system is protected by fuses. If a fuse opens, check the component or circuit for a load or short. Circuit protected Fuse size Location Main power 10 A Between the ignition switch and start solenoid. Sprayer 30 A Between the start solenoid and spray-pump relay. Display 1A Between the ignition switch and sprayer and information display. 1. g313075 Figure 86 Remove the negative battery cable from the battery; refer to step 4 of Removing the Battery (page 61).
Checking the Wheel-Lug Nuts Drive System Maintenance Check and torque the wheel-lug nuts (Figure 88) to 129 N∙m (95 ft-lb), if needed. Checking the Tire Pressure Service Interval: Every 50 hours Tire air pressure specification: 110 to 138 kPa (16 to 20 psi) Important: Do not exceed the maximum air pressure indicated on the sidewall of the tire. Note: Do not add any type of tire liner or foam fill material to the tires. g311487 Figure 88 1. Wheel-lug nut 2.
Brake Maintenance Belt Maintenance Adjusting the Parking Brake Replacing the Belt 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2. 2. Check the air pressure in the drive tires; refer to Checking the Tire Pressure (page 65). Raise the machine and support it with jack stands. 3. 3. Disengage the parking brake.
5. With the tension arm pulled away from the pulley system, route the new belt, starting at the hydraulic-motor pulley, then around the engine pulley and tensioner pulley (Figure 92). g313348 Figure 93 g313343 Figure 92 1. Engine pulley 3. Tensioner pulley 2. Belt 4. Hydraulic-motor pulley 6. Tension the belt; refer to Adjusting the Belt Tension (page 67). 7. Lower the machine from the jack stands. Adjusting the Belt Tension 1. Ensure that the tension arm and pulley move freely. 2.
Adjusting the Motion-Control Linkage Controls System Maintenance Adjusting the Maximum Forward Speed 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2. Loosen the 2 knobs that secure the speed bar (Figure 94). 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2. Loosen the 2 knobs that secure the speed bar, and push the speed bar forward (Figure 95). g317510 Figure 95 1. Knobs 3. g317508 Figure 94 1. Knobs 3.
g313363 Figure 97 1. Left motion-control rod 3. Ball joint 2. Right motion-control rod 4. Jam nut 6. Adjust the motion-control rod as follows: • To increase the gap between the speed bar and motion control lever, rotate the motion-control rod counterclockwise. g317904 Figure 96 1. 102 mm (4 inch) gap • To decrease the gap between the speed bar and motion control lever, rotate the motion-control rod clockwise. 3. More than 102 mm (4 inch) gap 2. Less than 102 mm (4 inch) gap 4. 5.
Adjusting the Motion Control Tracking Hydraulic System Maintenance If the machine travels or pulls to one side when the motion-control levers are in the full forward position, adjust the tracking. 1. Hydraulic Fluid Specification While driving the machine across a flat field, push both control levers forward the same distance. 2. Check if the machine pulls to one side, stop the machine, shut off the engine, and engage the parking brake . 3.
4. 5. If the hydraulic fluid level is low, perform the following: A. Remove the cap (Figure 99). B. Add the specified hydraulic fluid until it is level with the full mark of the fluid-level window (Figure 99); refer to Hydraulic Fluid Specification (page 70). C. Install the cap (Figure 99). Install the knee pad; refer to Installing the Knee Pad (page 52). g313258 Changing the Hydraulic Fluid and Filter Figure 101 1. Hydraulic filter Service Interval: After the first 100 hours 5.
Purging Air from the Hydraulic System 5. Move the traction-control levers to the NEUTRAL position, and shut off the engine. 6. Lower the machine and remove the jack stands. Note: You must purge air from the hydraulic system 7. Close the drive release valves at each hydraulic pump (Figure 102). 8. Check the hydraulic fluid level, start the engine, and run it at full throttle for several minutes, refer to Checking the Hydraulic Fluid Level (page 70). 9.
Maintaining the Sprayer and Spreader Systems Maintaining the Chassis Checking the Machine for Loose Hardware Checking the Sprayer System Service Interval: Before each use or daily 1. Prepare the machine for maintenance; refer to Preparing the Machine (page 51). 2. Visually inspect machine for damaged or worn parts, and check for loose hardware. Service Interval: Every 50 hours Note: Before operating the machine, replace 1.
Cleaning the Engine Debris Guard and Hydraulic-Oil Cooler Cleaning Cleaning the Engine and the Exhaust System Area Service Interval: Every 80 hours Service Interval: After each use (clean more often when operating the machine in dry or dirty conditions.) 1. Remove the 2 flange locknuts that secure the hydraulic-oil cooler to the machine, and lift the cooler (Figure 103).
Waste Disposal Storage Chemical Disposal Short-Term Storage Improper chemical disposal can pollute the environment and cause health issues. Follow the disposal directions on the chemical-manufacturer’s label. Dispose of chemicals and containers in accordance to local/state/federal laws. 1. Set sprayer-pump switch to the OFF position, stop the machine, move motion-control lever to the NEUTRAL position, shut off the engine, wait for all moving parts to stop, remove key, and engage parking brake. 2.
Preparing the Machine for Extended or Winter Storage To help protect the pumps from freezing temperatures, ensure that the machine is free of all caustic chemicals and residue. 4. Start the machine and set the sprayer-pump switch to the ON position. 5. Move the spray-control valves to the ON position. Note: Allow the antifreeze to circulate through sprayer and nozzle. 6. Cleaning the Spreader Perform all the steps in Cleaning and Lubricating the Spreader (page 42).
Troubleshooting Important: Ensure that the operator safety mechanisms for the machine are connected and in proper operating condition before you use the machine. When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. Do not attempt to service or replace major engine items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.).
Testing Alternator Output CAUTION Attach meter test leads to the AC output terminals (the yellow wires) in the connector before starting the engine. If the stator is grounded (damaged or worn) and the meter test leads contact the center DC output pin (the red wire) in the connector, arcing could occur, damaging the wiring. When checking the alternator components, preform the tests in the following sequence: 1. Disconnect stator wire harness from regulator/rectifier. 2.
Testing the DC Output Charging Wire Use this test to check the DC output charging wire circuit. If a wiring problem exists, you can correct it before testing regulator/rectifier. Leave stator wire harness disconnected from regulator-rectifier. Ignition switch must be in OFF position. 1. Turn the ignition switch to the 2. Disconnect stator wire harness from regulator/rectifier. 3. Insert red test lead into VΩ receptacle in meter. 4. Insert black test lead into COM receptacle. 5.
Note: If you find no or low alternator output , check that the regulator/rectifier is properly grounded, and that all electrical connections are clean and secure. If there is still no or low alternator output, replace the regulator/rectifier. Troubleshooting the Machine Problem The starter does not rotate the engine. Possible Cause 1. The battery does not have a full charge. 1. Charge the battery; refer to the Charging the Battery, and Jump Starting the Machine procedures. 2.
Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce the ground speed of the machine. 2. The oil level in the engine is low. 2. Add oil into the engine to the proper oil level. 3. Clean the cooling fins and the air passages. 3. The cooling fins and air passages for the engine are plugged with dirt or debris. The machine pulls to the left or the right (with steering control fully forward). The machine does not drive. The machine vibrates abnormally.
Problem There is no spray from the sprayer nozzles in the boom or the nozzles have poor output. The spray wand does not work. Possible Cause Corrective Action 1. The sprayer tank is empty. 1. Fill the sprayer tank. 2. The tank shutoff valve(s) is closed or partially closed. 3. The strainer is clogged or damaged. 4. The pump is clogged or damaged. 5. The nozzles are clogged. 6. The hoses are clogged, kinked, or damaged. 7. The boom spray-control valves are not in the ON position. 8.
WHITE 4 G BLACK SP1403 START BLACK P1401 A J1401 M 2 S 1 L 3 YELLOW GREEN RED J1412 F21 ORANGE RED RED SP1401 RED Machine Models 34233 and 34235; Electrical Schematic 135-6146 (Rev.
g317991 Machine Model 34237; Electrical Schematic 135-6146 (Rev.
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