FORM NO. 3321–759 CCR 2400 GTS CCR 3000 GTS Snowthrower Model No. 38412–9900001 & Up Model No. 38418–9900001 & Up Model No. 38433–9900001 & Up Model No.
Figures 1 3 3 2 5 1 637 1. Model and serial number decal 3 4 2 m-3277 Models 38412 & 38418 1. Chute ring 2. Discharge chute 3. Chute handle 2 4. Carriage bolt 5. Lock nut 1 637 (Unit shown on right side) 1. Short spacer 2. Long spacer i 3.
4 6 2 1 2 4 5 1 4 893 3 3 m-2707 Models 38412 & 38418 1. Lower handle 2. Upper handle 3. Handle bolt 4. Eyebolt 5. Lock nut 635 7 Models 38433 & 38438 1. Chute crank 2. Mounting bracket 5 3. Gear 4. Plastic bushing 2 1 2 4 3 6 1 Models 38433 & 38438 1. Chute ring 2. Discharge chute 5 m-2707 636 Models 38433 & 38438 1. Lower handle 2. Upper handle 3. Handle lock 4. Cable guide 5. Curved washer 6.
8 10 5 2 4 4 6 3 1/16–1/8” 3 1 2 1 m-2708 Models 38433 & 38438 1. Cable guide 2. Control bar bracket Models 38412 & 38418 1. Eyebolt 2. Control cable 3. Spring cover 1/16–1/8” m–4017/4012 4. Control bar bracket 5. Top hole 6. Bottom hole 3. Rear hole 4. Forward hole 11 9 1 2 3 111 3 4 2 1 Models 38412 & 38418 1. Spring 2. Cable adjuster iii 3. Cable 4. Z fitting 897 1. Add oil to small amount of gasoline 2. Install cap and shake can to mix 3.
3 12 14 1 2 1 3 2 6 4 642 1. 2. 3. 4. Key switch Primer Recoil start Choke 13 5. Elec. start button* 6. Cord connection* * ELEC. START MODEL 629 Models 38433 & 38438 1. Chute crank 2. Chute deflector handle 3. Deflector mounting nuts 2 1 15 1 3 2 630 3 m-3278 Models 38433 & 38438 Models 38412 & 38418 1. Chute handle 2. Chute deflector handle 3. Deflector mounting nuts 1. Spring cover 2. Cable adjuster 3.
16 18 3 1/16” 2 1 4 631 1. Cap screw, nut 2. Capscrew, nut, washer 3. Long self tapping screw 4. Short self tapping screws 2 1 19 634 1 4 1. Scraper 17 6 3 2 5 1. Engine pulley 2. Idler pulley 3. Roller 1 644 1. Scraper v 2. Carriage bolts & lock nuts (3) 626 4. Brake arm assembly 5. Rotor pulley 6.
20 1 22 0.032” (0.81 mm) 110 23 2 1 643 1. Control panel 21 2. Mounting screws 1 1. Wear indicator hole 628 1.
4 24 6 1 7 5 4 3 8 2 680 1. Rotor blade (2) 2. Rotor half (2) 3. Torx screw (8) 4. Locknut (13) 5. Hex–head capscrew (4) 6. Spacer (4) 25 1 3 2 1. Thin layer 2. Thick layer vii 681 3. Wear indicator hole 7. Auger shaft assembly 8.
Contents Introduction Thank you for purchasing a Toro product. Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Operating . . . . . . . . . . . . . . . . . . . . 2 While Operating . . . . . . . . . . . . . . . . . . . . . 3 Maintaining Snowthrower . . . . . . . . . . . . . 3 Sound Pressure Level . . . . . . . . . . . . . . . . . 4 Sound Power Level . . . . . . . . . . . . . . . . . .
3. Keep everyone, especially children and pets, away from snowthrower and area of operation. 4. Inspect area thoroughly where snowthrower will be used. Remove doormats, sleds, boards, sticks, wire and any other foreign objects which might be picked up and thrown by the snowthrower. 5. The left and right side of the machine is determined by standing behind the handle in the normal operator’s position. Keep all shields and safety devices in place.
While Operating 10. Use only the extension cord and receptacle provided with the electric start model snowthrower. Do not plug the extension cord into outlet while standing in water or when hands are wet. Do not use cord if gasoline has been spilled. If extension cord is damaged, replace immediately (Part No. 28–9170). 11. Never direct discharge toward or operate snowthrower near bystanders, glass enclosures, automobiles and trucks, window wells or a drop–off. Never allow anyone in front of snowthrower. 12.
27. Keep snowthrower in safe operating condition by keeping nuts, bolts, and screws tight. Check all fasteners frequently to ensure they are tight. Sound Power Level 28. Maintain or replace safety and instruction labels, as necessary. This unit has a sound power level of 103 LwA, based on measurements of identical machines per Directive 79/113/EEC. 29. To ensure best performance and safety, purchase genuine TORO replacement parts and accessories to keep your TORO all TORO.
Consult technical manual for proper service procedures Stay a safe distance from the machine – two stage snowthrower Shut off engine and remove key before performing maintenance or repair work Thrown or flying objects — Whole body exposure Shut off engine and remove key before leaving operator position – single stage snowthrower Electrical shock – electrocution Shut off engine and remove key before leaving operator position – two stage snowthrower Cutting or entanglement of foot – rotating auger Sev
Do not tip battery Traction drive Keep dry Snowthrower collector auger Machine travel direction – forward Engage Machine travel direction – rearward Disengage On/start Choke Off/stop Engine speed (Throttle) Fast Neutral 6
Slow Snowthrower collector auger Decreasing/Increasing Lock Engine start Unlock Engine stop Lever operation Snowthrower chute direction Lever operation Primer (start aid) Unleaded fuel Primer operation Cutting of fingers or hand Throttle operation Cutting of foot 7
PowerShift operation Belt routing Assembly Note: Determine left and right sides of the snowthrower by standing in the normal operator’s position behind the handles. Install Discharge Chute And Chute Handle (Fig. 3) Models 38412 & 38418 1. Place chute handle over chute ring. Install Wheels (Fig. 2) 2. Insert discharge chute between chute ring and chute handle. Align holes. 1. Carefully turn machine onto its left side. Place a wood block under the left axle end. 3.
Install Discharge Chute (Fig. 5) 3. Route cable through elongated hole in cable adjuster. Insert Z fitting on end of cable into 3rd hole on cable adjuster (Fig. 9). 4. Slide spring cover over spring and cable adjuster. Push spring end through hole at end of spring cover (Fig. 8). 5. Hook spring into top hole of control bar bracket (Fig. 8). 6. Move control bar back toward handle until slack in cable is removed. The gap between the control bar bracket and handle should be approximately 1/16”-1/8”.
Before Starting Toro Two–Cycle Oil is specially formulated to provide superior lubrication, make starting easy, and prolong engine life. If Toro Two–Cycle Oil is not available, mix two gallons of gasoline and 5.2 ounces of another high grade two–cycle oil that has the NMMA or BIA–TCW III certification printed on the label. POTENTIAL HAZARD • In certain conditions gasoline is extremely flammable and highly explosive. NEVER USE AUTOMOTIVE OIL (i.e. SAE 30, 10W30 etc.
PETROLEUM DISTILLATE BASED CONDITIONER/STABILIZER. TORO DOES NOT RECOMMEND STABILIZERS WITH AN ALCOHOL BASE SUCH AS ETHANOL, METHANOL OR ISOPROPYL. ADDITIVES SHOULD NOT BE USED TO TRY TO ENHANCE THE POWER OR PERFORMANCE OF MACHINE. Note: B. IMPORTANT: Excessive running of the electric starter could damage the starter due to overheating. If you are having difficulty starting the engine, ONLY TRY THIS STARTING PROCEDURE TWICE.
of the snow stream. Do not overtighten the chute deflector mounting nuts so excessive force is required to adjust the deflector. POTENTIAL HAZARD • Stones, toys and other foreign objects may be picked up and thrown by the rotor blades. IMPORTANT: Do not use chute handle to lift snowthrower; damage to chute handle could result. WHAT CAN HAPPEN ADJUSTING DISCHARGE CHUTE (Models 38433 & 38438) (Fig.
Maintenance fitting in a higher or lower hole on adjuster to obtain proper gap of 1/16”–1/8” between control bar bracket and handle (Fig. 10). (Positioning cable end in a lower hole decreases gap; positioning cable end in a higher hole increases gap.) Reinstall spring cover over cable adjuster. Reinstall upper cable end into rear hole in control bar bracket (hole with arrow) (Fig. 10). Keep snowthrower in safe operating condition by cleaning the unit and tightening nuts, bolts, and screws.
Replacing Scraper 5. Before each season, inspect scraper for wear. If thickness of bottom of scraper is less than 1/16” (1.6 mm), replace scraper (Fig. 16). Replacing Spark Plug Note: Scraper wear rates are determined by the running time and the roughness of the driveway or sidewalk. 1. Turn ignition key to OFF. 2. Drain gasoline from fuel tank; refer to Draining Gasoline, page 13. 3. Tip snowthrower forward onto front housing. 4.
Note: Rotor blades wear rates are determined by the running time and the roughness of the driveway or sidewalk. Storage 1. Note: Removing Old Blade 1. 2. 3. 4. Remove (4) torx screws and (4) lock nuts securing outer edges of rotor blade to rotor shaft assembly (Fig. 24). Next, remove (2) hex–head capscrews, spacers and lock nuts securing center of blade to rotor halves (Fig. 24). Loosen the hex–head screw securing the rotor halves to the auger shaft assembly (Fig. 24).
