FORM NO. 3319–799 CCR 2400 GTS CCR 2500 GTS Snowthrower Model No. 38409–8900001 & Up Model No. 38414–8900001 & Up Model No. 38422–8900001 & Up Model No.
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Figures 1 3 3 2 5 1 637 1. Model and serial number decal 3 4 2 m-3277 Models 38409 & 38414 1. Chute ring 2. Discharge chute 3. Chute handle 2 4. Carriage bolt 5. Lock nut 1 637 (Unit shown on right side) 1. Short spacer 2. Long spacer 3.
6 2 1 2 4 5 1 4 893 3 3 m-2707 4. Eyebolt 5. Lock nut 1. Lower handle 2. Upper handle 3. Handle bolt 635 7 Models 38422 & 38424 1. Chute crank 2. Mounting bracket 5 3. Gear 4. Plastic bushing 3 2 1. Spring 2. Cable adjuster 1 Models 38422 & 38424 1. Chute ring ii 2. Discharge chute 636 4 2 1 3. Cable 4.
8 10 2 1 3 5 4 111 1. Add oil to small amount of gasoline 2. Install cap and shake can to mix 6 1/16–1/8” 3 3. Add remaining amount of gasoline 5 3 11 2 1 m-2708 1 Models 38409 & 38414 4. Control bar bracket 5. Top hole 6. Bottom hole 1. Eyebolt 2. Control cable 3. Spring cover 2 6 4 9 642 2 4 1. 2. 3. 4. Key switch Primer Recoil start Choke 5. Elec. start button* 6. Cord connection* * ELEC. START MODEL 3 1/16–1/8” m–2709 1 Models 38422 & 38424 1. Eyebolt 2.
2 12 14 1 1 3 2 630 Models 38422 & 38424 3 m-3278 1. Spring cover 2. Cable adjuster 3. Z fitting Models 38409 & 38414 1. Chute handle 2. Chute deflector handle 3. Deflector mounting nuts 15 13 1 1/16” 2 3 629 Models 38422 & 38424 1. Chute crank 2. Chute deflector handle iv 1 634 3. Deflector mounting nuts 1.
2 16 18 1 4 6 3 2 5 1 644 1. Scraper 2. Carriage bolts & lock nuts (3) 1. Engine pulley 2. Idler pulley 3. Roller 19 17 626 4. Brake arm assembly 5. Rotor pulley 6. Belt guide 1 3 2 1 4 2 631 1. Cap screw, nut 2. Capscrew, nut, washer 3. Long self tapping screw 4. Short self tapping screws 643 1. Control panel 2.
20 22 1 628 1. Spark plug wire 21 1. Wear indicator hole 0.032” (0.
4 23 6 1 7 5 4 3 8 2 680 1. Rotor blade (2) 2. Rotor half (2) 3. Torx screw (8) 4. Locknut (13) 5. Hex–head capscrew (4) 6. Spacer (4) 7. Auger shaft assembly 8. Hex–head screw 24 1 3 2 1. Thin layer 2. Thick layer 681 3.
Contents Introduction Thank you for purchasing a Toro product. Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Operating . . . . . . . . . . . . . . . . . . . . 2 While Operating . . . . . . . . . . . . . . . . . . . . . 3 Maintaining Snowthrower . . . . . . . . . . . . . 3 Safety and Instruction Decals . . . . . . . . . . 4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING signals a hazard that may cause serious injury or death if the recommended precautions are not followed. 3. Keep everyone, especially children and pets, away from snowthrower and area of operation. 4. Inspect area thoroughly where snowthrower will be used. Remove doormats, sleds, boards, sticks, wire and any other foreign objects which might be picked up and thrown by the snowthrower. 5. Keep all shields and safety devices in place.
While Operating 10. Use only the extension cord and receptacle provided with the electric start model snowthrower. Do not plug the extension cord into outlet while standing in water or when hands are wet. Do not use cord if gasoline has been spilled. If extension cord is damaged, replace immediately (Part No. 28–9170). 11. Never direct discharge toward or operate snowthrower near bystanders, glass enclosures, automobiles and trucks, window wells or a drop–off. Never allow anyone in front of snowthrower. 12.
29. To ensure best performance and safety, purchase genuine TORO replacement parts and accessories to keep your TORO all TORO. NEVER USE “WILL FIT” REPLACEMENT PARTS AND ACCESSORIES. Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. ON INSIDE OF BELT COVER (Part No. 60–9480) ON HANDLE (Part No.
Install Discharge Chute And Chute Handle (Fig. 3) 2. Models 38409 & 38414 Install Handle (Fig. 6) 1. Place chute handle over chute ring. 2. Insert discharge chute between chute ring and chute handle. Align holes. 3. Secure back of chute and handle to center hole in chute ring with a carriage bolt and lock nut. Position nut on outside of chute. Note: 4. 1. Remove tie securing control cable to lower handle. 2. Position upper handle so that control bar is on top of handle, not underneath it. 3.
Install Control Cable Models 38422 & 38424 1. Route control cable through eyebolt on left side of snowthrower. 2. Hook upper end of control cable in rear hole (hole with arrow) in control bar bracket (Fig. 9). 3. Move control bar back toward handle until slack in cable is removed. The gap between the control bar bracket and handle should be approximately 1/16”-1/8”. See insert, Figure 9. If an adjustment is required, refer to Adjusting Control Bar, page 9. Note: Mix Gasoline And Oil (Fig.
Note: A fuel stabilizer/conditioner is most effective when mixed with fresh gasoline. IMPORTANT: NEVER USE METHANOL, GASOLINE CONTAINING METHANOL, GASOHOL CONTAINING MORE THAN 10% ETHANOL, PREMIUM GASOLINE, OR WHITE GAS BECAUSE ENGINE FUEL SYSTEM DAMAGE COULD RESULT. DO NOT USE FUEL ADDITIVES OTHER THAN THOSE MANUFACTURED FOR FUEL STABILIZATION DURING STORAGE SUCH AS TORO’S STABILIZER/CONDITIONER OR A SIMILAR PRODUCT. TORO’S STABILIZER/CONDITIONER IS A PETROLEUM DISTILLATE BASED CONDITIONER/STABILIZER.
6. TO START/STOP ROTOR—To start rotor, squeeze control bar to handle. When the control bar handle is released, the rotor blades stop, but the engine continues to run. 7. TO STOP ENGINE—Release control bar to stop rotor, turn key to OFF, and wait for all moving parts to stop before leaving operator’s position. until struck by the rotor blades. Always be sure to keep children and pets away from area of operation.
Maintenance NOTICE: increases gap.) Reinstall spring cover over cable adjuster and spring. Rehook spring into top hole of control bar bracket (Fig. 8). Maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual.
2. Remove cap from fuel tank and use a pump type syphon to drain fuel into a clean gas can. 5. Note: Replacing Spark Plug This is the only procedure recommended for draining fuel. Replacing Scraper Before each season, inspect scraper for wear. If thickness of bottom of scraper is less than 1/16” (1.6 mm), replace scraper (Fig. 15). 1. Turn ignition key to OFF. 2. Drain gasoline from fuel tank; refer to Draining Gasoline, page 9. 3. Tip snowthrower forward onto front housing. 4.
Removing Old Blade 1. Remove (4) torx screws and (4) lock nuts securing outer edges of rotor blade to rotor shaft assembly (Fig. 23). 2. Next, remove (2) hex–head capscrews, spacers and lock nuts securing center of blade to rotor halves (Fig. 23). 3. Loosen the hex–head screw securing the rotor halves to the auger shaft assembly (Fig. 23). 4. Slide the blade out from between the rotor halves (Fig. 23). • Add Toro Stabilizer/Conditioner to the fuel tank (one ounce per gallon of fuel).
It is Toro's policy to design and produce high quality products. To ensure customer satisfacĆ tion, Toro has extensive warranty coverage on its products. Your TORO GTS Engine powered product has two warranty statements covering it. The Toro Total Coverage Guarantee is our standard warranty statement and is printed on the last page of this manual.
What Does This Warranty Not Cover? This Warranty does not cover: 1. Any repairs on products used commercially. 2. Normal maintenance including replacement of spark plugs, air filter, fuel filter, and carburetor adjustments. 3. Oil change and lubrication. 4. Repairs or adjustments due to: a. Failure to follow proper maintenance procedures; b. Rotary mower blade or snowthrower auger/paddles striking an object; c. Contaminants in the fuel system; d.
GUARANTEED TO START MAINTENANCE RECORD To keep the starting guarantee in effect, you must perform the following maintenance after every 25 operating hours, more often in dusty and dirty conditions. Follow the procedures in this Operator's Manual and record information on this chart.
Federal Emission Control Warranty Statement A Two Year Limited Warranty Your Warranty Rights and Obligations The U.S. Environmental Protection Agency (EPA) and Toro are pleased to explain the emission control system warranty on your 1997 and later utility/lawn/garden equipment engine. 1997 and later model year utility/lawn/garden equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for small nonroad engines.
Failures caused by abuse, neglect, or improper maintenance are not covered. The use of add–on or modified parts can be grounds for disallowing a warranty claim. The manufacturer is not liable to cover failures of warranted parts caused by the use of add–on or modified parts. Toro is liable for damages to other engine components caused by the failure of a warranted part still under warranty.
warranty validation. The owner shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at a warranty station. The Toro Company is not liable for indirect, incidental or consequential damages in connection with the use of the TORO Products covered by this warranty, except for damages to other engine components caused by the failure of a warranted part still under warranty.
Gas Powered Snow Products THE TORO TOTAL COVERAGE GUARANTEE A Full TwoĆYear Warranty (Limited Warranty for Commercial Use) What Is Covered By This Express Warranty? The Toro Company promises to repair any TORO Product used for normal residential purposes* if defective in materials or workmanship for a period of two years from the date of purchase. For single stage snowthrowers, the cost of parts and labor is included, but the customer pays the transportaĆ tion costs.
