FORM NO. 3319–424 CCR 3000 GTS Snowthrower Model No. 38430–8900001 & Up Model No.
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Figures 1 3 2 4 1 893 3 637 1. Model and serial number decal 635 3 2 1. Chute crank 2. Mounting bracket 4 2 3. Gear 4. Plastic bushing 2 1 637 1 636 (Unit shown on right side) 1. Short spacer 2. Long spacer 3. Pushnut 1. Chute ring The Toro Company – 1997 Printed in USA All Rights Reserved 2.
5 7 1 2 2 1 3 3 111 1. Add oil to small amount of gasoline 2. Install cap and shake can to mix 3. Add remaining amount of gasoline 4 633 1. Lower handle 2. Upper handle 6 5 3 8 3. Handle bolt 4. Eyebolt 2 1 2 6 4 642 3 1. 2. 3. 4. 1 1/16–1/8” 625 1. Eyebolt 2. Control bar bracket ii 3. Rear hole Key switch Primer Recoil start Choke 5. Elec. start button* 6. Cord connection* * ELEC.
9 11 1 2 1/16” 3 629 1. Chute crank 2. Chute deflector handle 3. Deflector mounting nuts 1 634 1. Scraper 10 12 1 2 2 630 1 644 1. Spring cover 2. Cable adjuster 1. Scraper 2.
13 15 1 3 2 1 4 2 631 1. Cap screw, nut 2. Capscrew, nut, washer 3. Long self tapping screw 4. Short self tapping screws 643 1. Control panel 2. Mounting screws 2 14 1 16 1 4 6 3 628 5 1. Engine pulley 2. Idler pulley 3. Roller 626 4. Brake arm assembly 5. Rotor pulley 6. Belt guide 1. Spark plug wire 17 0.032” (0.
1 18 1. Wear indicator hole 4 19 6 1 7 5 4 3 8 2 680 1. Rotor blade (2) 2. Rotor half (2) 3. Torx screw (8) 4. Locknut (13) 5. Hex–head capscrew (4) 6. Spacer (4) 7. Auger shaft assembly 8.
20 1 3 2 1. Thin layer 2. Thick layer vi 681 3.
Contents Introduction Thank you for purchasing a Toro product. Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Operating . . . . . . . . . . . . . . . . . . . . 2 While Operating . . . . . . . . . . . . . . . . . . . . . 2 Maintaining Snowthrower . . . . . . . . . . . . . 3 Safety and Instruction Decals . . . . . . . . . . 4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING signals a hazard that may cause serious injury or death if the recommended precautions are not followed. 3. Keep everyone, especially children and pets, away from snowthrower and area of operation. 4. Inspect area thoroughly where snowthrower will be used. Remove doormats, sleds, boards, sticks, wire and any other foreign objects which might be picked up and thrown by the snowthrower. 5. Keep all shields and safety devices in place.
water or when hands are wet. Do not use cord if gasoline has been spilled. If extension cord is damaged, replace immediately (Part No. 28–9170). 11. Never direct discharge toward or operate snowthrower near bystanders, glass enclosures, automobiles and trucks, window wells or a drop–off. Never allow anyone in front of snowthrower. 12. Keep people and pets a safe distance away from the snowthrower and area of operation. 13. Operate the snowthrower only when there is good visibility or light.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. ON INSIDE OF BELT COVER (Part No. 60–9480) ON HANDLE (Part No. 66–6870) Assembly Note: Determine left and right sides of the snowthrower by standing behind it while it is in the normal operating position. Install Wheels (Fig. 2) 1. Carefully turn machine onto its left side.
chute ring turns with crank. Make sure plastic bushing is fully inserted into hole in mounting bracket, then secure mounting bracket to handle with (2) capscrews and locknuts. Install Discharge Chute (Fig. 4) 1. POTENTIAL HAZARD • In certain conditions gasoline is extremely flammable and highly explosive. Chute ring may be rotated to ease assembly of discharge chute. WHAT CAN HAPPEN • A fire or explosion from gasoline can burn you, others, and cause property damage.
STORAGE SUCH AS TORO’S STABILIZER/CONDITIONER OR A SIMILAR PRODUCT. TORO’S STABILIZER/CONDITIONER IS A PETROLEUM DISTILLATE BASED CONDITIONER/STABILIZER. TORO DOES NOT RECOMMEND STABILIZERS WITH AN ALCOHOL BASE SUCH AS ETHANOL, METHANOL OR ISOPROPYL. ADDITIVES SHOULD NOT BE USED TO TRY TO ENHANCE THE POWER OR PERFORMANCE OF MACHINE. with two gallons of fresh, unleaded regular gasoline. You can also use Toro “Easy Mix” Two–Cycle Oil (3.
IMPORTANT: Excessive running of the electric starter could damage the starter due to overheating. To prevent possible damage, do not run electric starter more than 10 times at intervals of 5 seconds ON, 5 seconds OFF. Then wait more than 40 minutes to allow starter to cool before continuing to run starter. Before repeating engine starting procedure, check that ignition key switch is ON, and make sure there is fresh fuel in fuel tank. If engine continues to fail to start, servicing may be needed. 5.
IMPORTANT: STORE SNOWTHROWER IN OPERATING POSITION ON ITS WHEELS. TIPPING OR STORING UNIT FORWARD ONTO FRONT HOUSING MAY CAUSE HARD STARTING. 3. ADJUST CABLE—Unhook upper cable end from hole in control bar bracket (Fig. 6). Slide spring cover up cable to expose cable adjuster (Fig. 10). Unhook lower cable end from adjuster. Reposition cable end in a higher or lower hole on adjuster to obtain a gap of 1/16”–1/8” between control bar bracket and handle.
Replacing Scraper (Fig. 11-12) Before each season, inspect scraper for wear. If thickness of bottom of scraper is less than 1/16” (1.6 mm), replace scraper (Fig. 11). 1. Turn ignition key to OFF. 2. Drain gasoline from fuel tank; refer to Draining Gasoline, page 8. 3. Tip snowthrower forward onto front housing. 4. Remove (3) carriage bolts and locknuts holding scraper in place (Fig. 12). Remove scraper by sliding it to right and down. 5. Before each snow season, check the spark plug.
Note: Whenever rotor blades are replaced, scraper should also be replaced to ensure proper snowthrower operation and performance. Storage 1. FUEL SYSTEM PREPARATION– • Add Toro Stabilizer/Conditioner to the fuel tank (one ounce per gallon of fuel). Remove (4) torx screws and (4) locknuts securing outer edges of rotor blade to rotor shaft assembly (Fig. 19). • Run engine for five minutes to distribute conditioned fuel through fuel system. 2.
It is Toro's policy to design and produce high quality products. To ensure customer satisfacĆ tion, Toro has extensive warranty coverage on its products. Your TORO GTS Engine powered product has two warranty statements covering it. The Toro Total Coverage Guarantee is our standard warranty statement and is printed on the last page of this manual.
What Does This Warranty Not Cover? This Warranty does not cover: 1. Any repairs on products used commercially. 2. Normal maintenance including replacement of spark plugs, air filter, fuel filter, and carburetor adjustments. 3. Oil change and lubrication. 4. Repairs or adjustments due to: a. Failure to follow proper maintenance procedures; b. Rotary mower blade or snowthrower auger/paddles striking an object; c. Contaminants in the fuel system; d.
GUARANTEED TO START MAINTENANCE RECORD To keep the starting guarantee in effect, you must perform the following maintenance after every 25 operating hours, more often in dusty and dirty conditions. Follow the procedures in this Operator's Manual and record information on this chart.
Federal Emission Control Warranty Statement A Two Year Limited Warranty Your Warranty Rights and Obligations The U.S. Environmental Protection Agency (EPA) and Toro are pleased to explain the emission control system warranty on your 1997 and later utility/lawn/garden equipment engine. 1997 and later model year utility/lawn/garden equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for small nonroad engines.
Warranted Parts: The warranty period begins on the date the engine or equipment is delivered to a retail purchaser. The manufacturer warrants to the initial owner and each subsequent purchaser that the engine is free from defects in materials and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years. Failures caused by abuse, neglect, or improper maintenance are not covered.
How to Get Warranty Service: Should you feel your TORO Product requires warranty service, contact the dealer who sold you the product or any Authorized TORO Service Dealer or TORO Master Service Dealer. The Yellow Pages of your telephone directory is a good reference source. The dealer will either arrange service at his/her dealership or recommend another Authorized Service Dealer who may be more convenient. You may need proof of purchase (copy of registration card, sales receipt, etc.
17
18
19
Gas Powered Consumer Products Except WPM THE TORO TOTAL COVERAGE GUARANTEE A Full TwoĆYear Warranty (One Year Full Warranty On Batteries) (Limited Warranty for Commercial Use) What Is Covered By This Express Warranty? The Toro Company promises to repair any TORO Product used for normal residential purposes* if defective in materials or workmanship for a period of two years from the date of purchase (except for batteries, which are warranted for one year from date of purchase).