FORM NO. 3314624 Rev. A MODEL NO. & UP OPERATOR’S MANUAL 8 I‘OB O (MODEL NO. & UP (] 828 and 1132 POWER SHIFT® SNOW THROWERS 4\ SAFETY INSTRUCTIONS oU O operator of the The 828 and 1132 POWER SHIFT SNOW THROWERS meet or exceed the Outdoor Power Equipment Institute’s safety standards for snow throwers; thus, Toto proudly displays the OPE safely seal.
SAFETY INSTRUCTIONS 11. BEFORE ADJUSTING, CLEANING, REPAIRING, AND INSPECTING THE SNOW THROWER, AND BEFORE UNCLOGGING THE DISCHARGE CHUTE, SHUT ENGINE OFF AND WAIT FOR ALL MOVING PARTS TO STOP. ALSO, PULL WIRE OFF SPARK PLUG AND KEEP WIRE AWAY FROM THE PLUG TO PREVENT ACCIDENTAL STARTING. A STICK, NOT YOUR HAND, T( RUCTIONS FROM DISC 12. Before leaving the operator's position {behind handiest, rotate ignition key to OFF and wait for all moving pairs to stop.
SAFETY INSTRUCTIONS HIGH SPEED IMPELLER AND DISCHARGE CHUTE LOW SPEED AUGER P | OPERATOR'S position BEFORE OPERATING Read and understand the contents of this manual before operating the snow thrower. Become familiar with all controls and know how to stop the engine quickly.
A\ SAFETY DECALS AND INSTRUCTIONS Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that Is damaged or lost. A\DANGER W ON AUGER HOUSING NEXT TO PRIMER {Part No. 53-7670} {Part No. 63~2320) ALONGSIDE THROTTLE {Part No, 63~2340) FL IRt annoying discharge chute, ON CHUTE AWA {Part No. 63—3740) HOT SURFACES ON ENGINE (Part No. 666840 ON LEVER (Part No ) (Part No.
LOOSE PARTS Part Qty Use Flange head cap screw — 3/4” Ig. 8 Lower belt cover 1 Mount Auger Housing, page 6 Flange head cap screw — 1/2" ig. 5 Cable cover 1 Shift rod 1 Install Shift Rod, page 7 2 Discharge chute 1 install Discharge Chute, page 7 Worm gear 1 Gear bracket 1 Carriage 1" Ig. 1 install Chute Control Gear, page 8 Flat washer 1 1 Skid 2 Flange head x 3/4” ig.
TABLE OF CONTENTS Page Safety Instructions ..l 1 Maintenance .. Safety Decals 4 Draining Gasoline Loose Parts .. Lubricating Snow thrower .18 Accessories .. Changing Crankcase Oil .16 Assembly Instructions Replacing Auger Gear Box Oil . .. .16 Befog Operating AR Adjusting Auger/impeller Drive Belt .18 Ff" Crankcase oil e Adjusting Traction Drive Belt .18 Tank With Gasoline . Replacing Drive Belts 18 Starting and Stopping instructions . Ad!uszfng Drive Chain 19 Operating Instructions Adjusting Carburetor . .
ASSEMBLY INSTRUCTIONS 9. Mount upper belt cover to engine frame with (3) x 1/2” Ig. flange head cap screws (Fig. 3). 10. Slide cable cover onto cables and into hole in belt cover. C. Reinstall ball joint to transmission lever and frighten jam nut. THh— 188 Figure 3 1. Upper bat cover 2. Cable roves 3. Flange head cap screw INSTALL SHIFT ROD (Fig. 4) 1. Insert upper shift rod ball joint stud through front of shift bracket and secure with lockout. Note: Shift rod should be positioned with bend rearward. 2.
ASSEMBLY INSTRUCTIONS Figure 5 3. Chute retainer plate 4, Chute sing INSTALL CHUTE CONTROL GEAR (Fig. 6) 1. Insert the x 1" Ig. carriage bolt into gear bracket mounting hole. 2. Position worm gear into bracket, align holes, and insert chute gear rod through bracket and gear. 1. Discharge chute 2. Plastic chute retainer Figure 6 1. Gear racket 2. Carriage bolt, flat washer & lockout 3. Worm gear 4. Chute gear rod & Mounting flange 3.
ASSEMBLY INSTRUCTIONS Note: The following steps adjust the skids for paved surfaces. For gravel or crushed rock surfaces, refer o Adjusting Skids, page 14. 5. Manually move wheels 1o the rear Power Shift position by lifting up on handles and moving the shift control sully forward to Power Shift position {Fig. 9). 6. Support the scraper to be 1/8 inch above a level surface if the snow thrower is to be used on smooth pavement.
BEFORE OPERATING 828 Snow thrower Figure 12 1. Oilfield cap A\ WARNING DANGER: Because gasoline is flammable, caution must be used when storing or handling it. Do not filo fuel tank while engine is running, hot, or when unit is in an enclosed area. Keep away from open flame and electrical spark. DO NOT SMOKE while filling the fuel tank to prevent the possibility of an explosion. Always fill fuel tank outside and wipe up any spilled gasoline before starting engine.
CONTROLS Auger/impeller Control (Fig. has two positions: ENGAGE and DISENGAGE. To engage both auger and impeller, compress lever against right handle grip. To disengage, release lever. Traction Drive Control {Fig. engage traction {wheel drive} or activate power shift system, lever must be compressed against left handier grip. To stop traction, release lever. Speed Shift Control (Fig. control has a neutral position, four speeds forward and two reverse and also controls power shifting of wheels.
CONTROLS Deflector Handle (Fig. handle on top of discharge chute is used to control the height of the snow stream. Figure 16 1. Deflector handle 2. Discharge chute Recoil Starter {Fig. starter is on back side of engine. Pull recoil starter to start engine. Figure 17 1. Re coll starter STARTING/STOPPING INSTRUCTIONS TO START ENGINE IMPORTANT: Check auger and impeller to ensure that both parts are not frozen, but free o rotate. Also, make sure discharge chute is not obstructed.
OPERATING INSTRUCTIONS POWER SHIFT OPERATION Wheels will shift forward {or rearward) with every other movement of the shift control. Mace wheels to the rear Power Shift position in heavy and/or deified snow. Leave wheels in the front position for light snow or for transporting snow thrower. 1. Release traction drive lever. 2. To move wheels to front or rear position, move shift control fully forward to Power shift position and hold (Fig. 18). Figure 18 3.
OPERATING INSTRUCTIONS 8. Move wheels to the rear Power Shift position and shift to a lower gear in heavy and/or drifted snow to prevent the auger housing from riding up over the SNOW, 10. Always use full throttle (maximum engine speed) when throwing snow. 11. In wet or slushy conditions, clogging of the discharge chute will be reduced by maintaining maximum engine speed and by not overloading the engine. A\ DANGER * ROTATING IMPELLER OR AUGER CAN CUT OFF OR INJURE FINGERS OR HANDS.
OPERATING INSTRUCTIONS Figure 22 1. Flange bolts 2. Skid EOR GRAVEL SURFACES For gravel or crushed rock surfaces, adjust the skids to prevent picking up rocks. 1. Pull wire off spark plug and make sure wire does not contact plug accidentally. 2, l Loosen the {4} flange bolts securing both skids 16 auger side plates. Next, slide skids down as far as possible so auger is as far from the level surface as skid adjustment allows: then tighten flange bolts. ADJUSTING HEADLIGHT {optional on model 38570) 1.
MAINTENANCE LUBRICATING SNOW THROWER 1. Annually lubricate drive chain with chain lubricant (Fig. 25). Wipe up any excess oil. Figure 25 1. Drive chain CHANGING CRANKCASE OIL (Fig. 26) Initially, change oil after the first 2 hours of engine operation; thereafter, change ol after every 25 hours of engine operation or annually, whichever comes first. if possible, run engine just before changing oit because warm oil flows better and carries more contaminants than cold oil. Figure 26 1, Drain cap 1.
MAINTENANCE Figure 28 1. Upper belt cover 3. Range head cap screw (3} 2. Cable cover 3. CHECKING IMPELLER CABLE ADJUSTMENT— Depress the augerfimpelier control lever on the right hand grip. Hold the lever and insert a .010” {25mm) feeler gauge between a coil in the center of the spring (Fig. 29). Adjust the cable to achieve .010” (.25 mm) gap between the coils. Figure 29 1. Feeler gauge 2. Center of spring 4. Loosen upper jam nut securing auger/impelier cable to mounting bracket (Fig. 30). 5.
MAINTENANCE 10. Check tension of belt by operating the auger. If belt still slips, replace the belt. Figure 31 1. {pellet tidier arm 2. Brake arm ADJUSTING TRACTION DRIVE BELT (Fig. 30) if the wheels do not turn when the traction lever is depressed, the traction belt tension should be increased. Whenever the belt is replaced, an adjustment is required. 1. Loosen upper jam nut securing traction cable to mounting bracket. 2. Rotate bot torn jam nut upward to increase belt tension.
MAINTENANCE A\ DANGER * |IMPROPER ADJUSTMENT MAY CAUSE IN~ JURY IF AUGER/IMPELLER TURNS WHEN DISENGAGED. * NOTATING IMPELLER OR AUGER CAN CUT OFF OR INJURE FINGERS OR HANDS. * KEEP FACE, HANDS, FEET AND ANY OTHER PART OF YOUR BODY OR CLOTHING AWAY FROM CONCEALED, MOVING OR ROTATING PARTS. * MAKE CERTAIN THAT IMPELLER BRAKE ARM CLEARANCE IS MAINTAINED. « DO NOT ADJUST THE AUGER/IMPELLER DRIVE BELT TOO TIGHT BECAUSE IT MAY CAUSE THE AUGER/IMPELLER TO TURN WHEN THE CONTROL LEVER IS IN THE DISENGAGED POSITION.
MAINTENANCE Figure 36 1. Shift vod 2. Ball fount 3. Shift bracket 4. Transmission fever 5. Lock mg 6, Jam nut 7. Gear shift lever C. Reinstall ball joint to transmission lever and tighten jam nut. ADJUSTING CARBURETOR (Fig. 37) The carburetor has been adjusted at the factory, but an occasional adjustment may be required. 1. Needle Valve—Close needle valve finger—tight by gently rotating it clockwise. IMPORTANT: Do not close needle valve too tight because valve and seat in carburetor will likely be damaged.
MAINTENANCE 10. Check carburetor adjustment by quickly moving throttle from idle speed to high speed. Engine should accelerate without hesitation or sputtering. If engine does not accelerate properly, adjust carburetor to a slightly richer mixture. 11. After carburetor is adjusted, shut engine off. REPLACING SPARK PLUG Use a Champion RCJ -8 or Auto lite ARON spark plug. Set air gap at 0.030" (0.76 mm).
TOR SERVICE SUPPORT | If help—concerning safety, set—up, operation, maintenance, or troubleshooting—is ever needed, contact the local Authorized TOR Service Dealer or Distributor. Refer to the “Yellow Pages” for assistance. in addition to skilled service technicians, the dealer and distributor have factory approved accessories and replacement parts. Keep your TOR all TOR.
MAINTENANCE RECORD DATE HOURS USED Ol CHANGE LUBRICATION SUMMER STORAGE FALL SERVICE SPARK PLUG GAP OTHER UP-58916 23
THE TOR TOTAL COVERAGE Consumer Products TOR. GUARANTEE A Full Two—Year Warranty (Limited Warranty for Commercial Use) What Is Covered By This Express Warranty? The Toto Company promises to repair any TOR Proust used for residential purposes if defective in materials or workmanship tor a period of twa years from the date of purchases. The cost of parts and labor are included, but the customer pays the transportation costs.