Operator's Manual

ManualsBrandsToro ManualsSnow ThrowerToro 38629

FormNo.3373-710RevA

PowerMax826O/OESnowthrower

ModelNo.38597—SerialNo.313000001andUp

ModelNo.38629—SerialNo.313000001andUp

Operator'sManual

Introduction

Thismachineisintendedtobeusedbyresidential

homeownersorprofessional,hiredoperators.Itis

designedprimarilyforremovingsnowfrompaved

surfaces,suchasdrivewaysandsidewalks,andother

surfacesfortrafconresidentialorcommercial

properties.Itisnotdesignedforremovingmaterials

otherthansnow.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourmachineproperlyandtoavoidinjuryand

machinedamage.Youareresponsibleforoperatingthe

machineproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comformachine

andaccessoryinformation,helpndingadealer,ortoregister

yourmachine.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourmachineready.

Figure1identiesthelocationofthe

modelandserialnumbersonthemachine.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

ReplacementEngineOwner’sManualsmaybeordered

throughtheenginemanufacturer.

Contents

Introduction..................................................................1

Training.................................................................3

Preparation.............................................................3

Operation...............................................................3

MaintenanceandStorage..........................................4

ToroSnowthrowerSafety.........................................4

SoundPressure.......................................................4

SoundPower..........................................................4

Vibration................................................................4

SafetyandInstructionalDecals.................................4

Setup............................................................................7

1InstallingtheUpperHandle....................................7

2InstallingtheTractionControlLinkage....................8

3InstallingtheChuteControlRod.............................9

4FillingtheEnginewithOil.....................................10

5CheckingtheTirePressure....................................10

6CheckingtheSkids...............................................10

7CheckingtheTractionDriveOperation...................10

ProductOverview.........................................................12

Operation....................................................................12

FreewheelingorUsingtheSelf-propelDrive...............12

FillingtheFuelTank...............................................13

StartingtheEngine.................................................14

StoppingtheEngine...............................................15

OperatingtheTractionDrive...................................16

OperatingtheSpeedSelector...................................16

OperatingtheAuger/ImpellerDrive.........................16

OperatingtheQuickStick

......................................17

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3373-710*A

Summary of content (28 pages)

PAGE 1
Form No. 3373-710 Rev A Power Max 826 O/OE Snowthrower Model No. 38597—Serial No. 313000001 and Up Model No. 38629—Serial No. 313000001 and Up Operator's Manual Introduction which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. This machine is intended to be used by residential homeowners or professional, hired operators.
PAGE 2
Unclogging the Discharge Chute ..............................17 Preventing Freeze-up ..............................................17 Operating Tips ......................................................18 Maintenance .................................................................18 Recommended Maintenance Schedule(s) ......................18 Preparing for Maintenance.......................................20 Checking the Engine Oil Level .................................
PAGE 3
Safety safety glasses or eye shields during operation or while performing an adjustment or repair. This machine meets or exceeds the ISO standard 8437 in effect at the time of production. Operation Read and understand the contents of this manual before the engine is ever started. • Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
PAGE 4
• Never operate the machine without good visibility or or adjustment, stop the engine, remove the key, and disconnect the wire from the spark plug. If major repairs are ever needed, contact an Authorized Service Dealer. light. • Take all possible precautions when leaving the machine unattended. Shift into neutral, set the parking brake, stop the engine and remove the key. • Do not change the governor settings on the engine.
PAGE 5
107-3040 1. Cutting dismemberment, impeller and cutting dismemberment, auger hazards—keep bystanders a safe distance from the machine. 106-4525 Reorder part no. 112-6633 1. Fast 2. Forward speeds 3. Slow 4. Reverse speeds 112-6625 Reorder part no. 112-6629 1. Cutting/dismemberment hazard, impeller—do not place your hand in the chute; stop the engine before leaving the operator's position, use the tool to clear the chute. 112-6626 1. Traction drive—squeeze the lever to 5. Thrown object hazard—keep 3.
PAGE 6
Briggs & Stratton Part No. 273676 3. Fast 1. Stop 2. Slow Briggs & Stratton Part No. 277588 1. Primer Briggs & Stratton Part No. 275949 1. Choke on (Choke) 2. Choke off (Run) 3. Ignition key out (Engine—Stop) 2. Ignition key in (Engine—Run) Briggs & Stratton Part No. 276925 1. Warning—read the Operator's Manual. 3. Warning—toxic gas inhalation hazard. 2. Warning—fire hazard. 4. Warning—hot surface/burn hazard. Briggs & Stratton Part No. 278866 1. Fuel—On Briggs & Stratton Part No. 277566 1.
PAGE 7
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Use Qty. Handle bolts Curved washers Locknuts 4 4 4 Install the upper handle. No parts required – Install the traction control linkage. Carriage bolts Locknuts 2 2 Install the chute control rod. No parts required – Fill the engine with oil. No parts required – Check the tire pressure. No parts required – Check the skids.
PAGE 8
Figure 6 Figure 4 1. Speed selector lever 3. Inner washer 2. Trunnion 4. Outer washer Note: To make installation easier, leave the flat washer on the trunnion (Figure 6). 2 4. Shift the speed selector lever into Position R2. 5. Rotate the lower link arm fully upward (counterclockwise) (Figure 7). Installing the Traction Control Linkage No Parts Required Procedure 1.
PAGE 9
Note: For easier installation, look down through the opening in the speed selector (Figure 8). Figure 9 Figure 8 1. Short rod 1. Speed selector 2. Long chute control rod 4. Insert the front end of the rod into the opening in the back of the chute gear cover until it slides into the chute gear (Figure 10). 3 Installing the Chute Control Rod Parts needed for this procedure: 2 Carriage bolts 2 Locknuts Procedure Figure 10 1.
PAGE 10
7. Hold the blue trigger cap down and rotate the Quick Stick in a circle to ensure that the chute and deflector operate smoothly. 4 Filling the Engine with Oil No Parts Required Procedure Your machine comes with oil in the engine crankcase. Figure 13 Note: Before starting the engine, check the oil level and add oil if necessary. 2. Install the dipstick securely. Use automotive detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. Refer to your engine owner's manual.
PAGE 11
6. Squeeze the left hand (traction) lever to the hand-grip (Figure 14). 7 The machine should move forward. If the machine does not move or moves rearward, complete the following: Checking the Traction Drive Operation A. Release the traction lever and stop the engine. B. Disconnect the trunnion from the speed selector lever (Figure 6). C. Turn the trunnion upward (counterclockwise) on the speed control rod (Figure 6). D. Connect the trunnion to the speed selector lever (Figure 6).
PAGE 12
Product Overview Figure 17 1. Snow cleanout tool (attached to the handle) Operation Note: Determine the left and right sides of the machine from the normal operating position. Freewheeling or Using the Self-propel Drive To disengage the self-propel drive (freewheel) when storing the snowthrower, slide the wheels inward and insert the axle pins through the outer axle holes, but not through the wheel hubs (Figure 18). g018609 Figure 15 9. Discharge chute 1. Hand-grip (2) 2. Auger/impeller lever 10.
PAGE 13
Filling the Fuel Tank DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others. • To prevent a static charge from igniting the gasoline, place the container and/or machine on the ground before filling, not in a vehicle or on an object. • Fill the tank outdoors when the engine is cold. Wipe up spills. • Do not handle gasoline when smoking or around an open flame or sparks. • Store gasoline in an approved fuel container, out of the reach of children.
PAGE 14
Starting the Engine 1. Check the engine oil level. Refer to Checking the Engine Oil Level in Maintenance. 2. Turn the fuel shutoff valve 1/4 turn counterclockwise to open it (Figure 21). Figure 21 3. Insert the ignition key (Figure 22). Figure 23 5. Rotate the choke to the Choke position (Figure 24). Figure 24 Figure 22 1. Ignition key 6. Move the throttle to the Fast position (Figure 25). 4.
PAGE 15
Stopping the Engine 1. Move the throttle to the Slow position, and then to the Stop position (Figure 27). Figure 26 1. Electric-starter button (only 38629) 3. Recoil starter Figure 27 2. Electric starter plug (only 38629) 2. Wait for all moving parts to stop before leaving the operating position. Note: To use the electric starter, connect a power cord to the electric starter plug first and then to a power outlet (only 38629). 3. Remove the ignition key. 4.
PAGE 16
Operating the Traction Drive Operating the Speed Selector The speed selector has 6 forward and 2 reverse gears. To change speeds, release the traction lever and shift the speed selector lever to the desired position (Figure 30). The lever locks in a notch at each speed selection. CAUTION If the traction drive is not properly adjusted, the machine may move in the direction opposite of what you intended, causing injury and/or property damage.
PAGE 17
• If the chute does not turn as far to the left as it does to WARNING the right, ensure that the cable is routed to the inside of the handles. Refer to Installing the Upper Handle. If the auger and impeller continue to rotate when you release the auger/impeller lever, you could seriously injure yourself or others. • If the chute does not lock into place when you release the trigger cap, refer to Adjusting the Discharge Chute Latch. Do not operate the machine.
PAGE 18
operating any control or part, start the engine and let it run for a few minutes. WARNING The rotor blades can throw stones, toys, and other foreign objects and cause serious personal injury to the operator or to bystanders. • After using the machine, let the engine run for a few minutes to prevent moving parts from freezing. Engage the auger/impeller to clear any remaining snow from inside the housing. Rotate the Quick Stick to prevent it from freezing.
PAGE 19
Maintenance Service Interval Yearly Yearly or before storage Maintenance Procedure • Check the skids and the scraper and adjust them if necessary. • Inspect the traction cable and adjust or replace it if necessary. • Check the auger gearbox oil and add oil if necessary. • Check the air pressure in the tires and inflate them to 17–20 psi (116–137 kPa). • Drain the gasoline and run the engine to dry out the fuel tank and the carburetor at the end of the season.
PAGE 20
Preparing for Maintenance 1. Move the machine to a level surface. 2. Stop the engine and wait for all moving parts to stop. 3. Disconnect the spark plug wire. Refer to Replacing the Spark Plug. Figure 36 Checking the Engine Oil Level 1. 1/2 inch (1.3 cm) Service Interval: Before each use or daily—Check the engine oil level and add oil if necessary. 3. Support the side plates so that they are at least 1/2 inch (1.3 cm) above a level surface. 1.
PAGE 21
Figure 37 Figure 39 1. Pin 3. Remove the pipe plug from the gearbox. If the left hand (traction) cable is not properly adjusted, do the following steps: 4. Check the oil level in the gearbox. The oil should be at the point of overflowing at the filler opening. 1. Loosen the jam nut. 5. If the oil level is low, add GL-5 or GL-6, SAE 85-95 EP transmission oil to the gearbox until the point of overflow. 2.
PAGE 22
1. Remove the fastener on the gear cover (Figure 42), lift the front of the cover up, and slide it back and out of the way. Figure 42 Figure 40 1. Using SAE 30 at outdoor temperatures below 40°F (4°C) will result in hard starting. 2. Loosen the bolt on the cable clamp (Figure 43). 2. Using 10W-30 at outdoor temperatures above 80°F (27°C) may result in increased oil consumption; therefore, check the oil level more frequently in these circumstances.
PAGE 23
Replacing the Drive Belts Storage If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, go to www.Toro.com for additional service information or have an Authorized Service Dealer replace the belt. WARNING • Gasoline vapors can explode. • Do not store gasoline more than 30 days. • Do not store the machine in an enclosure near an open flame. • Allow the engine to cool before storing it. Preparing the Machine for Storage 1.
PAGE 24
Removing the Machine from Storage 1. Remove the spark plug and spin the engine rapidly using the starter to blow the excess oil from the cylinder. 2. Install the spark plug by hand and then torque it to 15 ft-lb (20.4 N-m). 3. Connect the spark plug wire. 4. Perform the annual maintenance procedures as given in the Recommended Maintenance Schedule.
PAGE 25
Troubleshooting Problem Possible Cause Electric starter does not turn (electric-start models only) 1. The power cord is disconnected at the outlet or the machine. 1. Connect the power cord to the outlet and/or the machine. 2. The power cord is worn, corroded, or damaged. 3. The power outlet is not energized. 2. Replace the power cord. 1. The key is not in the ignition or is in the Stop position. 1. Insert the key into the ignition and turn it to the On position. 2.
PAGE 26
Problem Engine runs, but the machine discharges snow poorly or not at all Possible Cause Corrective Action 1. The throttle is not in the Fast position when throwing snow. 1. Move the throttle to the Fast position. 2. The machine is moving too fast to clear the snow. 3. You are trying to remove too much snow per swath. 4. You are trying to remove extremely heavy or wet snow. 5. The discharge chute is plugged. 6. The auger/impeller drive belt is loose or is off the pulley. 2.
PAGE 27
International Distributor List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.
PAGE 28
The Toro Warranty Conditions and Products Covered Owner Responsibilities The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser* to repair the Toro Products listed below if defective in materials or workmanship. You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.