Service Manual

PistonandConnectRodInstallation
1.Removethe2boltssecuringtheconnectingrodcaptotheconnectingrod.
Removetheconnectingrodcap.
2.Lightlyoilthepiston,pistonrings,cylinderwalls,andcrankshaftjournal.
3.Usingaringcompressor,insertthepistonassemblyintothecylinderwiththe
pistondometrianglemarkpointingdownwards.
4.Pushthepistonintotheboreuntiltheconnectingrodisatthecrankshaft
journal.
g338344
Figure210
5.Matchtheconnectingrodcapmarkstotheconnectingrod.
6.Looselyinstallthe2connectingrodboltssecuringtheconnectingrodcap
tothejournal.T orquethe2boltsinanalternatingpatterninspecication
orderbelow.
5Nm(44in-lb)
10Nm(88in-lb)
14Nm(124in-lb).
CompressionSystem:ServiceandRepairs
Page7–50
G210EngineServiceManual
3439-732RevA