Operator's Manual

ManualsBrandsToro ManualsSnow ThrowerToro 38820

FormNo.3407-423RevA

PowerMax

HeavyDuty926and1028OXE

Snowthrower

ModelNo.38820—SerialNo.400010798andUp

ModelNo.38824—SerialNo.400010798andUp

Operator'sManual

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,seetheseparateproductspecicDeclarationof

Conformity(DOC)sheet.

Introduction

Thismachineisintendedtobeusedbyresidential

homeownersorprofessional,hiredoperators.Itis

designedforremovingsnowfrompavedsurfaces,such

asdrivewaysandsidewalks,andothersurfacesfor

trafconresidentialorcommercialproperties.Itisnot

designedforremovingmaterialsotherthansnow,noris

amodelwithapivotingscraperdesignedforclearingoff

gravelsurfaces.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourmachineproperlyandtoavoidinjuryand

machinedamage.Youareresponsibleforoperatingthe

machineproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comformachine

andaccessoryinformation,helpndingadealer,ortoregister

yourmachine.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourmachineready.Figure1identiesthelocationofthe

modelandserialnumbersonthemachine.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Important:Ifyouareusingthismachineabove1500m

(5,000ft)foracontinuousperiod,ensurethattheHigh

AltitudeKithasbeeninstalledsothattheenginemeets

CARB/EPAemissionregulations.TheHighAltitude

Kitincreasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalonthe

machine.ContactanyAuthorizedToroServiceDealer

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3407-423*A

Summary of content (32 pages)

PAGE 1
Form No. 3407-423 Rev A Max® Power Heavy Duty 926 and 1028 OXE Snowthrower Model No. 38820—Serial No. 400010798 and Up Model No. 38824—Serial No. 400010798 and Up Operator's Manual This product complies with all relevant European directives. For details, see the separate product specific Declaration of Conformity (DOC) sheet. Introduction This machine is intended to be used by residential homeowners or professional, hired operators.
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to obtain the proper High Altitude Kit and high-altitude label for your machine. To locate a dealer convenient to you, access our website at www.Toro.com or contact our Toro Customer Care Department at the number(s) listed in your Emission Control Warranty Statement. Remove the kit from the engine and restore the engine to its original factory configuration when running the engine under 1500 m (5,000 ft).
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Safety • Keep clear of any discharge opening. Keep bystanders a This machine complies with ISO 8437 specifications in effect at the time of production. • Keep children out of the operating area. Never allow • Read and understand the contents of this Operator’s • Shut off the engine before unclogging, servicing, or safe distance away from the machine. children to operate the machine. fueling the machine. Manual before you start the engine.
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112-6627 3. Warning—read the Operator's Manual. 1. Left turn control 5. Cutting/dismemberment 7. Auger/impeller hazard, impeller—keep drive—squeeze the lever to away from moving parts; engage; release the lever remove the ignition key and to disengage. read the instructions before servicing or performing maintenance. 6. Thrown object 8. Right turn control hazard—keep bystanders a safe distance away from the snowthrower. 2. Traction drive—squeeze 4.
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Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 Description Qty. Use Handle bolt Curved washer Locknut 4 4 4 Install the upper handle. No parts required – Install the wheel-clutch-cable ends. No parts required – Install the traction-control linkage. Carriage bolt Locknut 2 2 Install the chute-control rod. Cable tie 1 Connect the wire to the headlight. No parts required – Check the engine-oil level.
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1 Installing the Upper Handle Parts needed for this procedure: 4 Handle bolt 4 Curved washer 4 Locknut Procedure Figure 5 Note: Do not remove the rubber band on the cables until you have installed the upper handle. 1. Lift and rotate the upper handle and position it over the lower handle (Figure 4). 2 Important: Route the cables attached to the Quick Stick inside the upper handle legs and ensure that the cables and the wire for the headlight are not pinched between the handle sections.
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Figure 10 Figure 7 Note: The gap should be approximately the thickness of a pencil (6 mm or 1/4 inch). If it is greater, loosen the cable clamp nut, slide the cable jacket up slightly, tighten the cable clamp nut, and check the gap again. 1. Wheel-clutch lever 3. Remove the nut and washer from the handle, attach the cable clamp on the cable to the handle, install the washer and the nut, and hand tighten the nut (Figure 8). 6. Repeat steps 2 through 5 for the other cable.
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Note: For easier installation, look down through the opening in the speed selector (Figure 14). Figure 14 Figure 12 1. Speed-selector lever 3. Inner washer 2. Trunnion 4. Outer washer 1. Speed selector 4 Note: To make installation easier, leave the flat washer on the trunnion (Figure 12). 4. Shift the speed-selector lever into R2 position. Installing the Chute-Control Rod 5. Rotate the lower link arm fully upward (counterclockwise) (Figure 13).
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7. Hold the blue trigger cap down and rotate the Quick Stick in a circle to ensure that the chute and deflector operate smoothly. 5 Connecting the Wire to the Headlight g018656 Figure 15 1. Short rod Parts needed for this procedure: 2. Long chute-control rod 1 4. Insert the front end of the rod into the opening in the back of the chute-gear cover until it slides into the chute gear (Figure 16). Cable tie Procedure 1.
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6 9 Checking the Engine-Oil Level Checking the Operation of the Traction Drive No Parts Required No Parts Required Procedure Procedure Note: Your machine comes with oil in the engine crankcase. Before starting the engine, check the oil level and add oil if necessary. CAUTION If the traction drive is not properly adjusted, the machine may move in the direction opposite of what you intended, causing injury and/or property damage. Refer to Checking the Engine-Oil Level (page 19).
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Product Overview The machine should move forward. If the machine does not move or moves rearward, complete the following: A. Release the traction lever and shut off the engine. B. Disconnect the trunnion from the speed-selector lever (Figure 12). C. Turn the trunnion upward (counterclockwise) on the speed-control rod (Figure 12). D. Connect the trunnion to the speed-selector lever (Figure 12). 7. If you made any adjustments, repeat this procedure until no adjustments are required.
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Figure 22 1. Snow-cleanout tool (attached to the handle) Operation Before Operation Safety • Use extension cords and receptacles as specified by the manufacturer for all machines with electric-starting motors. Figure 23 • Do not operate the machine without wearing adequate 1. Do not fill above the bottom of the tank neck. winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear substantial, slip-resistant footwear that will improve footing on slippery surfaces.
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• Stay alert for hidden hazards or traffic. • After striking a foreign object, shut off the engine, remove the ignition key (electric start only), thoroughly inspect the machine for any damage, and repair the damage before starting and operating the machine. • If the machine should start to vibrate abnormally, shut off the engine and check immediately for the cause. • Do not run the engine indoors, except when starting the engine and for transporting the machine in or out of the building.
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5. Move the choke to the CHOKE position (Figure 27). g018812 Figure 29 1. Electric-start button 2. Electric-start plug-in 3. Recoil-start handle To use the electric starter (electric start only), connect a power cord to the electric-start plug-in first and then to a power source with a residual-current device (RCD). Use only a H05VV-F or H05RN-F power cord recommended for outdoor use that is not longer than 15 m (for a 1.0 mm² cord) or 30 m (for a 1.5 mm² cord).
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Shutting Off the Engine Operating the Traction Drive 1. Move the throttle to the SLOW position, and then to the STOP position (Figure 30) to shut off the engine. The engine can also be stopped by pulling the ignition key outward to the middle position. CAUTION If the traction drive is not properly adjusted, the machine may move in the direction opposite of what you intended, causing injury and/or property damage.
PAGE 16
Using the Wheel-Clutch Levers Operating the Speed Selector The speed selector has 6 forward and 2 reverse gears. To change speeds, release the traction lever and shift the speed-selector lever to the desired position (Figure 35). The lever locks in a notch at each speed selection. The wheel-clutch levers allow you to momentarily disengage the drive to one or both wheels with the traction-drive lever still engaged. This enables you to turn and maneuver the machine easily.
PAGE 17
Operating the Quick Stick® Moving the Chute Deflector Hold the blue trigger cap down to use the Quick Stick to move the discharge chute and the chute deflector. Release the trigger cap to lock the discharge chute and chute deflector into position (Figure 37). Hold the blue trigger cap down and move the Quick Stick forward to lower the chute deflector; move it rearward to raise the chute deflector (Figure 39).
PAGE 18
Operating Tips Preventing Freeze-up after Use • In snowy and cold conditions, some controls and moving DANGER parts may freeze. Do not use excessive force when trying to operate frozen controls. If you have difficulty operating any control or part, start the engine and let it run for a few minutes. When the machine is in operation, the impeller and auger can rotate and cut off or injure hands and feet.
PAGE 19
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 2 hours • Inspect the traction cable and adjust it if necessary. • Inspect the auger/impeller cable and adjust it if necessary. After the first 5 hours • Change the engine oil. Before each use or daily • Check the engine-oil level and add oil if necessary.
PAGE 20
Note: If the pavement is cracked, rough, or uneven, adjust the skids to raise the scraper. For gravel surfaces, adjust the skids further down to prevent the machine from picking up rocks. 1 5. Move the skids down until they are even with the ground. 2 6. Firmly tighten the nuts that secure both skids to the auger sides. Note: To quickly adjust the skids if they loosen, support the scraper 3 mm (1/8 inch) off the pavement, then adjust the skids down to the pavement.
PAGE 21
3. Tighten the jam nut (Figure 43). Figure 45 Figure 43 1. Tab 1. Jam nut 2. 1.5 mm (1/16 inch) 2. Turnbuckle 4. If the auger/impeller cable is not properly adjusted, do the following steps: Checking and Adjusting the Auger/Impeller Cable 5. Loosen the jam nut Figure 46. Service Interval: After the first 2 hours Yearly 1. Remove the 2 screws from the right side of the belt cover as shown. 2. Lift up the right side of the belt cover (Figure 44). Figure 46 1. Jam nut 2. Turnbuckle 6.
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Checking the Auger-Gearbox-Oil Level Service Interval: Yearly—Check the auger-gearbox oil and add oil if necessary. 1. Move the machine to a level surface. 2. Clean the area around the pipe plug (Figure 47). Figure 48 1 Engine Oil Capacities G016782 Model Figure 47 Engine Oil Capacity 38820 1. Pipe plug 0.89 to 0.95 L (30 to 32 oz) 38824 1. Clean the area around the oil-drain cap (Figure 49). 3. Remove the pipe plug from the gearbox. 4. Check the oil level in the gearbox.
PAGE 23
2. Clean around the base of the spark plug. 1 2 G016646 Figure 52 G016497 Figure 50 1. Full B. 3. Remove and discard the old spark plug. 2. Add oil Note: You will need a ratchet wrench extension to remove the spark plug. Install the dipstick securely. 4. Set the gap between the electrodes on a new spark plug at 0.76 mm (0.030 inch) as shown in Figure 53. Note: Do not spill oil around the oil-fill tube; oil could leak onto traction parts and cause the traction to slip.
PAGE 24
Replacing the Drive Belts If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, have an Authorized Service Dealer replace the belt. Replacing the Headlight Bulb Use a GE 899 37W halogen light bulb. Do not touch the bulb with your hands or allow dirt or moisture to come into contact with the bulb. Figure 54 2. Loosen the bolt on the cable clamp (Figure 55). 1. Remove the wire connector from the back of the headlight (Figure 57).
PAGE 25
Storage WARNING • Fuel vapors can explode. • Do not store fuel more than 30 days. Figure 60 • Do not store the machine in an enclosure near an open flame. 5. Turn the base of the bulb clockwise until it is snug (Figure 61). • Allow the engine to cool before storing it. Preparing the Machine for Storage 1. On the last refueling of the year, add fuel stabilizer to fresh fuel. Figure 61 Note: Fuel should not be stored longer than suggested by the fuel-stabilizer manufacturer. 2.
PAGE 26
Troubleshooting Problem The electric starter does not turn (electric-start models only). The engine does not start or starts hard. Possible Cause 1. The power cord is disconnected at the outlet or the machine. 1. Connect the power cord to the outlet and/or the machine. 2. The power cord is worn, corroded, or damaged. 3. The power outlet is not energized. 2. Replace the power cord. 3. Have a qualified electrician energize the outlet. 1. The key is not in the ignition or is in the STOP position. 1.
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Problem The engine runs, but the machine discharges snow poorly or not at all. Possible Cause Corrective Action 1. The throttle is not in the FAST position when throwing snow. 1. Move the throttle to the FAST position. 2. The machine is moving too fast to clear the snow. 3. You are trying to remove too much snow per swath. 4. You are trying to remove extremely heavy or wet snow. 5. The discharge chute is plugged. 6. The auger/impeller drive belt is loose or is off the pulley. 2.
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Notes:
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European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country.
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Emission Control Warranty Statement For the United States, California, and Canada *374-0320* Your Warranty Rights and Obligations The California Air Resources Board (CARB), the U.S. Environmental Protection Agency (EPA), and The Toro Company, are pleased to explain the emission control system warranty on your 2017–2018 small off-road engine/equipment. In California and the United States, new small off-road engines/equipment must be designed, built, and certified to meet stringent anti-smog standards.
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1. Fuel System Parts • • • • • • 2. Fuel tank, cap, and tether Carbon canister Air cleaner Intake manifold Crankcase vent and line(s) Purge line and fittings Spark plug(s) and wire(s) Magneto ignition system Catalytic Exhaust System • • • 5. Fuel line, fittings, and clamps Ignition System • • 4. Fuel pump Air Induction System • • • • 3.
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Residential Snow Products (Int’l) The Toro Warranty and The Toro GTS Starting Guarantee Conditions and Products Covered Items and Conditions Not Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the Toro Product listed below if defective in materials or workmanship or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's Manual ha