Form No. 3396-746 Rev A Power Max Heavy Duty 926/1028 OXE Snowthrower Model No. 38820—Serial No. 316000001 and Up Model No. 38824—Serial No. 316000001 and Up Operator's Manual This product complies with all relevant European directives. For details, see the separate product specific Declaration of Conformity (DOC) sheet. Introduction ST OP This machine is intended to be used by residential homeowners or professional, hired operators.
This spark ignition system complies with Canadian ICES-002. Troubleshooting ...........................................................26 Contents Safety This machine meets or exceeds the ISO 8437 specifications of the International Standards Organization in effect at the time of production. Introduction .................................................................. 1 Safety ........................................................................... 2 Sound Pressure .................................
Safety and Instructional Decals Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals. 112-6627 1. Left turn control 3. Warning—read the Operator's Manual. 7. Auger/impeller 5. Cutting/dismemberment drive—squeeze the lever to hazard, impeller—keep engage; release the lever away from moving parts; to disengage. remove the ignition key and read the instructions before servicing or performing maintenance. 6. Thrown object 8.
125–1102 1. Engine stop 3. Variable speed control 2. Slow 4. Fast 1 2 x3 3 4 5 120-9805 120-9805 1. Insert the key. 2. Prime the engine 3 times. 3. Engage the choke. 4. Pull the starter cord. 5. Once the engine is running, disengage the choke.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 Description Qty. Use Handle bolts Curved washers Locknuts 4 4 4 Install the upper handle. No parts required – Install the wheel clutch cable ends No parts required – Install the traction control linkage. Carriage bolts Locknuts 2 2 Install the chute control rod. Cable tie 1 Connect the wire to the headlight. No parts required – Fill the engine with oil.
1 Installing the Upper Handle Parts needed for this procedure: 4 Handle bolts 4 Curved washers 4 Locknuts Procedure Figure 4 Note: Do not remove the rubber band on the cables until you have installed the upper handle. 1. Lift and rotate the upper handle and position it over the lower handle (Figure 3). 2 Important: Route the cables attached to the Quick Stick inside the upper handle legs and ensure that the cables and the wire for the headlight are not pinched between the handle sections.
Figure 9 Figure 6 Note: The gap should be approximately the thickness of a pencil (6 mm or 1/4 inch). If it is greater, loosen the cable clamp nut, slide the cable jacket up slightly, tighten the cable clamp nut, and check the gap again. 1. Wheel clutch lever 3. Remove the nut and washer from the handle, attach the cable clamp on the cable to the handle, install the washer and the nut, and hand tighten the nut (Figure 7). 6. Repeat steps 2 through 5 for the other cable.
Note: For easier installation, look down through the opening in the speed selector (Figure 13). Figure 13 Figure 11 1. Speed selector lever 3. Inner washer 2. Trunnion 4. Outer washer 1. Speed selector 4 Note: To make installation easier, leave the flat washer on the trunnion (Figure 11). 4. Shift the speed selector lever into R2 position. Installing the Chute Control Rod 5. Rotate the lower link arm fully upward (counterclockwise) (Figure 12).
7. Hold the blue trigger cap down and rotate the Quick Stick in a circle to ensure that the chute and deflector operate smoothly. 5 Connecting the Wire to the Headlight g018656 Figure 14 1. Short rod Parts needed for this procedure: 2. Long chute control rod 1 4. Insert the front end of the rod into the opening in the back of the chute gear cover until it slides into the chute gear (Figure 15). Cable tie Procedure 1.
6 1 Filling the Engine with Oil 2 No Parts Required Procedure Your machine comes with oil in the engine crankcase. Note: Before starting the engine, check the oil level and add oil if necessary. Use automotive detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. Refer to your engine owner's manual. G016497 Figure 19 Use Figure 18 below to select the best oil viscosity for the outdoor temperature range expected: 1. Full 2. Add oil 2.
6. Squeeze the left hand (traction) lever to the hand-grip (Figure 20). 9 The machine should move forward. If the machine does not move or moves rearward, complete the following: Checking the Traction Drive Operation A. Release the traction lever and stop the engine. B. Disconnect the trunnion from the speed selector lever (Figure 11). C. Turn the trunnion upward (counterclockwise) on the speed control rod (Figure 11). D. Connect the trunnion to the speed selector lever (Figure 11).
Product Overview Figure 23 1. Snow cleanout tool (attached to the handle) Operation Before Operation Safety • Use extension cords and receptacles as specified by the manufacturer for all machines with electric starting motors. • Do not operate the machine without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear slip resistant footwear that will improve footing on slippery surfaces.
• Exercise caution to avoid slipping or falling. Always be • For best results, use only clean, fresh, unleaded gasoline sure of your footing, and keep a firm hold on the handles. Walk; never run. with an octane rating of 87 or higher ((R+M)/2 rating method). • Exercise extreme caution when operating on slopes. • Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable. • Never operate the machine without good visibility or • Do not use ethanol blends of gasoline (such as E15 light.
Starting the Engine 4. Firmly push in the primer 3 times with your thumb, holding the primer in for a second before releasing it each time (Figure 27). 1. Check the engine oil level. Refer to Checking the Engine Oil Level in Maintenance. 2. Turn the fuel shutoff valve 1/4 turn counterclockwise to open it (Figure 25). G016494 Figure 27 G016512 Figure 25 3. Insert the ignition key all the way in (Figure 26). 1 G016498 Figure 26 1.
5. Move the choke to the Choke position (Figure 28). g018812 Figure 30 1. Electric-starter button 2. Electric starter plug-in 3. Recoil starter Note: To use the electric starter, connect a power cord to the electric starter plug-in first and then to a power outlet. Use only a UL-listed, 16-gauge extension cord recommended for outdoor use that is not longer than 50 feet (15 m). G016501 Figure 28 WARNING The electrical cord can become damaged, causing a shock or fire. 6.
Stopping the Engine Operating the Traction Drive 1. Move the throttle to the Slow position, and then to the Stop position (Figure 31) to kill the engine. The engine can also be stopped by pulling the ignition key outward to the middle position. CAUTION If the traction drive is not properly adjusted, the machine may move in the direction opposite of what you intended, causing injury and/or property damage.
Operating the Auger/Impeller Drive 1. To engage the auger/ impeller drive, squeeze the right hand (auger/ impeller) lever to the handgrip (Figure 37). Figure 34 Note: This disengages the drive to the right wheel while the left wheel continues driving, and the machine turns to the right. Note: Similarly, squeezing the left wheel clutch lever turns the machine to the left. Figure 37 When you complete the turn, release the wheel clutch lever, and the drive re-engages both wheels (Figure 35). 2.
Operating the Quick Stick® Moving the Chute Deflector Hold the blue trigger cap down to use the Quick Stick to move the discharge chute and the chute deflector. Release the trigger cap to lock the discharge chute and chute deflector into position (Figure 38). Hold the blue trigger cap down and move the Quick Stick forward to lower the chute deflector; move it rearward to raise the chute deflector (Figure 40).
Preventing Freeze-up Operating Tips • In snowy and cold conditions, some controls and moving DANGER parts may freeze. Do not use excessive force when trying to operate frozen controls. If you have difficulty operating any control or part, start the engine and let it run for a few minutes. When the machine is in operation, the impeller and auger can rotate and cut off or injure hands and feet.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 2 hours • Inspect the traction cable and adjust it if necessary. After the first 5 hours • Change the engine oil. Before each use or daily • Check the engine oil level and add oil if necessary. Every 50 hours • Change the engine oil.
Checking and Adjusting the Skids Checking and Adjusting the Traction Cable Service Interval: Yearly—Check the skids and adjust them if necessary. Service Interval: After the first 2 hours—Inspect the traction cable and adjust it if necessary. Yearly—Inspect the traction cable and adjust or replace it if necessary. Check the skids to ensure that the auger does not contact the paved or gravel surface. Adjust the skids as needed to compensate for wear.
Checking the Auger Gearbox Oil Level Changing the Engine Oil Service Interval: After the first 5 hours—Change the engine oil. Service Interval: Yearly—Check the auger gearbox oil and add oil if necessary. Every 50 hours—Change the engine oil. Change the engine oil every 25 operating hours when operating the engine under a heavy load. 1. Move the machine to a level surface. 2. Clean the area around the pipe plug (Figure 45).
2. Slide an oil drain pan under the drain extension and remove the oil drain plug. Note: When removing the plug, ensure the tube does not loosen. 3. Drain the oil. Note: Dispose of the used oil properly at a local recycling center. 4. Install the oil drain plug. 5. Fill the crankcase with oil. Refer to 6 Filling the Engine with Oil (page 9). G016646 Replacing the Spark Plug Figure 49 Service Interval: Every 100 hours—Replace the spark plug. 3. Remove and discard the old spark plug.
Replacing the Drive Belts If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, have an Authorized Service Dealer replace the belt. Replacing the Headlight Bulb Use a GE 899 37W halogen light bulb. Do not touch the bulb with your hands or allow dirt or moisture to come into contact with the bulb. Figure 51 2. Loosen the bolt on the cable clamp (Figure 52). 1. Remove the wire connector from the back of the headlight (Figure 54).
Storage WARNING • Gasoline vapors can explode. • Do not store gasoline more than 30 days. Figure 57 • Do not store the machine in an enclosure near an open flame. 5. Turn the base of the bulb clockwise until it is snug (Figure 58). • Allow the engine to cool before storing it. Preparing the Machine for Storage 1. On the last refueling of the year, add fuel stabilizer to fresh fuel. Figure 58 Note: Fuel should not be stored longer than suggested by the fuel stabilizer manufacturer. 2.
Troubleshooting Problem The electric starter does not turn (electric-start models only). The engine does not start or starts hard. Possible Cause 1. The power cord is disconnected at the outlet or the machine. 1. Connect the power cord to the outlet and/or the machine. 2. The power cord is worn, corroded, or damaged. 3. The power outlet is not energized. 2. Replace the power cord. 3. Have a qualified electrician energize the outlet. 1. The key is not in the ignition or is in the Stop position. 1.
Problem The engine runs, but the machine discharges snow poorly or not at all. Possible Cause Corrective Action 1. The throttle is not in the Fast position when throwing snow. 1. Move the throttle to the Fast position. 2. The machine is moving too fast to clear the snow. 3. You are trying to remove too much snow per swath. 4. You are trying to remove extremely heavy or wet snow. 5. The discharge chute is plugged. 6. The auger/impeller drive belt is loose or is off the pulley. 2.
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International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
Residential Snow Products The Toro Warranty and The Toro GTS Starting Guarantee Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair for the original purchaser1 the Toro Product listed below if defective in materials or workmanship or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's Manual have been perform