Use and Care Manual

ManualsBrandsToro ManualsGas Snow BlowersPower Max HD 1028 OHXE 28 in. 302cc Two-Stage Electric Start Gas Snow Blower

FormNo.3422-346RevA

PowerMax

HeavyDuty1028OHXE/1232OHXE

Snowthrower

ModelNo.38841—SerialNo.400000000andUp

ModelNo.38842—SerialNo.400000000andUp

Operator'sManual

Introduction

Thismachineisintendedtobeusedbyresidential

homeowners.Itisdesignedprimarilyforremoving

snowfrompavedsurfaces,suchasdrivewaysand

sidewalks,andothersurfacesfortrafconresidential

orcommercialproperties.Itisnotdesignedfor

removingmaterialsotherthansnow.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g219961

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3422-346*A

Summary of content (28 pages)

PAGE 1
Form No. 3422-346 Rev A Max® Power Heavy Duty 1028 OHXE / 1232 OHXE Snowthrower Model No. 38841—Serial No. 400000000 and Up Model No. 38842—Serial No. 400000000 and Up Operator's Manual Introduction Model No. This machine is intended to be used by residential homeowners. It is designed primarily for removing snow from paved surfaces, such as driveways and sidewalks, and other surfaces for traffic on residential or commercial properties. It is not designed for removing materials other than snow.
PAGE 2
Important: If you are using this machine above Safety and Instructional Decals .......................... 3 Setup ........................................................................ 5 1 Installing the Upper Handle .............................. 5 2 Installing the Wheel-Clutch-Cable Ends................................................................ 5 3 Installing the Traction-Control Linkage ............. 7 4 Installing the Chute-Control Rod ......................
PAGE 3
Safety 1 This snowthrower is capable of injuring hands and feet and of throwing objects. Failure to observe the following safety instructions could result in serious injury. 2 x3 3 4 This machine complies with ANSI/OPEI B71.3 specifications. 5 General Safety • Read and understand the contents of this Operator’s Manual before you start the engine. Ensure that everyone using this product knows how to use it, knows how to shut off the engine quickly, and understands the warnings.
PAGE 4
decal133-8061 133-8061 decal125-1102 125-1102 Model 38841 only 1. Engine—shut off 3. Variable speed control 2. Slow 4. Fast decal136-7825 136-7825 Model 38842 only decal131-6487 131-6487 Model 38842 only 1. Engine—shut off 1. Fuel 2. Fuel shutoff 3. Fast 2. Slow decal138-0650 138-0650 1. Squeeze the lower lever to turn left. 5.
PAGE 5
Setup 1 Installing the Upper Handle No Parts Required Procedure g264016 2. 2 Route either the left or right cable end over the lower handle and insert the cable end into the hole in the corresponding wheel-clutch lever (Figure 6). Installing the Wheel-Clutch-Cable Ends No Parts Required Procedure 1. Unwrap and discard the bubble wrap from the cables on the lower handle (Figure 5). g001303 Figure 6 1. Wheel-clutch lever 3.
PAGE 6
g001304 Figure 7 1. Cable clamp (2) Important: Ensure that the curved side of the cable clamp is against the handle and that the cable is routed below the clamp bolt. The cable must be in a straight line from the cable clamp to the point where it attaches to the wheel-clutch lever. 4. Pull the cable jacket down gently until the wheel-clutch lever is down and the slack is out of the cable, then tighten the cable-clamp nut securely (Figure 8). g248021 Figure 8 5.
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3 Installing the Traction-Control Linkage No Parts Required Procedure g263628 4 Installing the Chute-Control Rod No Parts Required Procedure g252615 7
PAGE 8
5 Installing the Snow-Cleanout Tool No Parts Required Procedure g258663 6 Checking the Engine-Oil Level No Parts Required Procedure Note: Your machine comes with oil in the engine crankcase. Before starting the engine, check the oil level and add oil if necessary. Refer to Checking the Engine-Oil Level (page 20).
PAGE 9
7 Checking the Tire Pressure No Parts Required Procedure g252396 8 9 Checking the Skids and Scraper Checking the Operation of the Traction Drive No Parts Required No Parts Required Procedure Procedure Refer to Checking and Adjusting the Skids and Scraper (page 20). CAUTION If the traction drive is not properly adjusted, the machine may move in the direction opposite of what you intended, causing injury and/or property damage.
PAGE 10
g001011 Figure 14 The machine should move rearward. If the machine does not move or moves forward, complete the following: A. Release the traction lever and shut off the engine. B. Disconnect the trunnion from the speed-selector lever. C. Turn the trunnion downward (clockwise) on the speed-control rod. D. Connect the trunnion to the speed-selector lever. 4. Release the traction lever. 5. Move the speed selector to Position 1; refer to Operating the Speed Selector (page 16). 6.
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Product Overview g016500 Figure 16 1. Primer 2. Ignition switch 5. Throttle 6. Oil-drain plug 3. Choke 4. Fuel-shutoff valve 7. Recoil-start handle g004217 Figure 17 1. Snow-cleanout tool (attached to the handle) g247809 Figure 15 1. Handgrip (2) Specifications 10. Discharge chute 2. Auger/impeller lever 11. Scraper 3. Speed-selector lever 12. Auger 4. Handwarmer switch 13. Skid (2) 5. Traction lever 14. Headlight 6. Quick Stick® discharge-chute control 15. Electric-start button 7.
PAGE 12
Filling the Fuel Tank Operation • For best results, use only clean, fresh (less than Note: Determine the left and right sides of the 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). machine from the normal operating position. • Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable. Before Operation • Do not use ethanol blends of gasoline (such as E15 or E85) with more than 10% ethanol by volume.
PAGE 13
• Never attempt to make any adjustments while • Never direct the discharge toward people or areas where property damage can occur. the engine is running, except as directed in the instructions. • Use your full attention while operating the machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur. • After striking a foreign object, shut off the engine, remove the ignition key (electric-start models only), inspect the machine for damage.
PAGE 14
g257504 Figure 19 Recoil Start g257505 Figure 20 Shutting Off the Engine Important: Wait for all moving parts to stop before leaving the operating position.
PAGE 15
g252411 Figure 21 Operating the Handwarmers Operating the Traction Drive Operate the handwarmers as follows: CAUTION • Press the switch to the ON position to turn on the If the traction drive is not properly adjusted, the machine may move in the direction opposite of what you intended, causing injury and/or property damage. handwarmers. • Press the switch to the OFF position to turn off the handwarmers.
PAGE 16
Using the Wheel-Clutch Levers Operating the Speed Selector The wheel-clutch levers allow you to momentarily disengage the drive to 1 or both wheels with the traction-drive lever still engaged. This enables you to turn and maneuver the machine easily. The speed selector has 6 forward and 2 reverse gears. To change speeds, release the traction lever and shift the speed-selector lever to the desired position (Figure 26). The lever locks in a notch at each speed selection.
PAGE 17
If the chute does not turn as far to the left as it does to the right, ensure that the cable is routed to the inside of the handles. Refer to 1 Installing the Upper Handle (page 5). WARNING If the auger and impeller continue to rotate when you release the auger/impeller lever, you could seriously injure yourself or others. Moving the Chute Deflector Do not operate the machine. Take it to an Authorized Service Dealer for service.
PAGE 18
After Operation the skids and tighten the skid bolts securely; refer to Checking and Adjusting the Skids and Scraper (page 20). After Operation Safety Operating Tips General Safety DANGER • Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing the machine in any enclosure.
PAGE 19
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 2 hours • Inspect the traction cable and adjust it if necessary. • Inspect the auger/impeller cable and adjust it if necessary. After the first 5 hours • Change the engine oil. Before each use or daily • Check the engine-oil level and add oil if necessary. Every 50 hours • Change the engine oil.
PAGE 20
Checking the Engine-Oil Level Service Interval: Before each use or daily—Check the engine-oil level and add oil if necessary. g257528 Checking and Adjusting the Skids and Scraper Note: If the pavement is cracked, rough, or uneven, adjust the skids to raise the scraper. For gravel surfaces, adjust the skids further down to prevent the machine from picking up rocks. Service Interval: Yearly—Check the skids and the scraper and adjust them if necessary.
PAGE 21
Checking and Adjusting the Checking and Adjusting the Traction Cable Auger/Impeller Cable Service Interval: After the first 2 hours—Inspect the traction cable and adjust it if necessary. Yearly—Inspect the traction cable and adjust or replace it if necessary. Service Interval: After the first 2 hours—Inspect the auger/impeller cable and adjust it if necessary. Yearly—Inspect the auger/impeller cable and adjust or replace it if necessary.
PAGE 22
Checking the Auger-Gearbox-Oil Level Service Interval: Yearly—Check the auger-gearbox oil and add oil if necessary. 1. Move the machine to a level surface. 2. Clean the area around the pipe plug and remove the pipe plug from the gearbox (Figure 38). Note: If needed, use pliers to assist in removing the pipe plug. g260109 Figure 37 1. Jam nut 2. Turnbuckle 6. Loosen or tighten the turnbuckle that adjusts the tension on the cable (Figure 37). 7. Adjust the turnbuckle until you obtain the proper gap.
PAGE 23
Changing the Engine Oil Note: When removing the plug, ensure that the tube does not loosen. Service Interval: After the first 5 hours—Change the engine oil. 3. Note: Dispose of the used oil properly at a local recycling center. Every 50 hours—Change the engine oil. Change the engine oil every 25 operating hours when operating the engine under a heavy load. If possible, run the engine for a few minutes before changing the oil because warm oil flows better and carries more contaminants.
PAGE 24
7. Lubricate the other end of the hex shaft. 3. 8. Move the speed-selector lever forward and rearward a few times. 9. Install the back cover and return the machine to the operating position. Remove and discard the old spark plug. Note: You will need a ratchet wrench extension to remove the spark plug. 4. Set the gap between the electrodes on a new spark plug at 0.76 mm (0.030 inch) as shown in Figure 46. Replacing the Spark Plug Service Interval: Every 100 hours—Replace the spark plug.
PAGE 25
Replacing the Headlight Replace the headlight assembly (Toro part number 138-0670) when needed. 1. Remove the headlight wire from the back of the headlight (A of Figure 47). 2. Remove the bolt and nut holding the headlight assembly onto the headlight bracket and then remove the old headlight assembly (B of Figure 47). 3. Secure the new headlight assembly onto the headlight bracket with the previously removed nut and bolt (C of Figure 47). 4.
PAGE 26
Troubleshooting Problem The electric starter does not turn (electric-start models only). The engine does not start or starts hard. Possible Cause 1. The power cord is disconnected at the outlet or the machine. 1. Connect the power cord to the outlet and/or the machine. 2. The power cord is worn, corroded, or damaged. 3. The power outlet is not energized. 2. Replace the power cord. 3. Have a qualified electrician energize the outlet. 1. The key is not in the ignition or is in the STOP position. 1.
PAGE 27
Problem The engine runs, but the machine discharges snow poorly or not at all. Possible Cause Corrective Action 1. The throttle is not in the FAST position when throwing snow. 1. Move the throttle to the FAST position. 2. The machine is moving too fast to clear the snow. 3. You are trying to remove too much snow per swath. 4. You are trying to remove extremely heavy or wet snow. 5. The discharge chute is plugged. 6. The auger/impeller drive belt is loose or is off the pulley. 2.
PAGE 28
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.