To assure maximum safety, optimum performance, and to gain knowledge of the product, it is essential that you or any other operator of this Vehicle read and understand the contents of this manual before the engine is ever started. Pax_ particular attention to the SAFETY INSTRUCTIONS highlighted by the triangular safety alert symbol. Model No. 41120-90101 & UP Model No. 41128-80101 & UP Model No. 41020-90101 & UP Model No. 4102180101 & UP Model No.
SAFETY INSTRUCTIONS MAINTENANCE: 6. Keep all nuts, bolts and fasteners . . . tightened securely. Replace any shields removed 5. Before servicing or making any adjustments the Sprayer: during servicing or adjustments. A. Stop the Vehicle and set the parking brake, 7. To be sure of optimum performance and safety, always purchase genuine TOR B. Shut off the vehicle’s engine and remove replacement parts and accessories.
CONTROLS PUMP ENGAGEMENT LEVER: Pivot the Lever DOWN to lower the Centrifugal Pump and ENGAGE the Drive Belt. Pull UP to DISENGAGE. FIG. t 1. Pump Engagement Lever 3. Suction Valve Handle 2. Agitator Valve Handle AGITATOR VALVE HANDLE: Opens and closes the Agitator Valve to activate, adjust or stop the agitation of the spray solution in the Tank. SUCTION VALVE HANDLE: Opens and closes the Suction Line Valve. Close during maintenance 1o the Suction Line Strainer or Centrifugal Pump. FiG. 2 1.
BEFORE SPRAYING NOZZLE SELECTION: See the nozzle charts starting on page 5 to be sure that your spray nozzles have the capacity to achieve the application rate defected. To select the proper nozzle, you need to know: 1. Recommended chemical application rate in gallons per acre, gallons per 1000 sq. ft. or liters per hectare. 2. Average Vehicle speed in Miles per hour or kilometers per hour. 3. Nozzle spacing (20 inches or 50 centimeters.
Gallons Per Acre Application Rates TOR Nozzle pressure] Capacity Part No. Number | {PIG} |1 Nozzle Gallons per Acre at 20" Spacing (G Color Code 2.5 MPH] 3 MPH |3.5 MPH] 4 MPH [4.5 MPH] 5 MPH 5.5 MPH] 6 MPH 5 BI4 | 166 | 55 | 118 [ 104 959221 Yalow s0 o7 | zo2 | 168 | 144 | 128 | 112 | s01 ozo | zas | 188 | 17.0 | 148 | 132 | 119 108 | 99 50 022 J 261 | 218 187 | 188 | 145 | 131 118 | 109 20 0.28 95-9222 Red 30 0.35 0.40 045 8.35 95-9223 Brown 30 0.48 0.50 9.56 0.4z $5.9224 Gray 30 0.52 0.50 i3l 0.
Liters Per Hectare Application Rates TOR Nozzle |Pressure] Capacity Past No Muter {kPa} 1 Nozzle J Liters per Hectare al 50 cm Spacing (Li min} Color Code akimbo | 5 km | 6 whew Kmart [ 11 kv 150 083 6|87 95-9221 | Yalow 200 084 192 | 154 | 128 | 110 275 0.78 228 | 182 | 182 | 130 | 114 | 101 91 83 350 083 240 | 990 | 186 | 142 | 125 | 111 100 91 150 108 378 Ter | eS| 14 127 | 118 95-9222 Red 200 1.32 ags | 17 | 284 | 226 | 198 | 176 | 158 | 144 275 1.
1. Throttling Valve Adjusting Cap until the original pressure setting is reached. Tighten the Locking Ring. Turn Boom #1 back on. 7. With all three Boom sections “ON”, switch Boom #2 to “OFF" and adjust the #2 Boom’s Throttling Valve to reset original pressure. Tum Boom #2 back on. 8. With all three Boom sections "ON°, Switch Boom #3 to “OFF" and repeat this procedure for setting the #3 Boom's Throttling Valve. To double check these settings, switch Boom sections ON and OFF.
IMPORTANT! While operating the Sprayer: « Do not overlap areas that have been sprayed previously. » Watch for plugged Nozzles. Replace all worn Nozzles or those producing streaky or uneven patterns. » Stop the spray flow before stopping the vehicle. AFTER SPRAYING: 1t is extremely important to carefully wash and clean the Tank after every use. Not only the Tank but the Pump, Hoses, Nozzles, Screens, Filters, and the exterior of the Sprayer also should be cleaned.
PREVENTIVE MAINTENANCE BELT TENSION: A\ CAUTION ROTATING PULLEYS AND BELTS CAN CAUSE SERIOUS INJURY. *Keep hands, feet, and clothing clear while engine is running. «Stop engine before attempting any bat adjustment. The best tension for a V belt drive is the lowest tension at which the Belt will not slip under the highest load condition. Too much tension shortens Belt and Bearing life. Keep Belt and Pulley free from any foreign material which may cause slippage. lifebelt slips, tighten it.
MAINTENANCE Always flush pump with water, or neutralizing agent before servicing. Refer to the illustrated Parts List for part ordering information. Pump Housing Disassembly In most cases, seal replacement requires disassembly of only the pump half of the unit. 1. Remove the four casing cap screws with a 9/16" box end wrench. Tap pump casing on discharge port with rubber hammer, if necessary, 10 break loose from the mounting flange. Check inside of pump casing including suction port.
MAINTENANCE TROUBLESHOOTING THE 99-0536 SOLENOID VALVE CONDITION POSSIBLE CAUSES SOLUTIONS 1. Valve won’t open A, insufficient electrical power to naive Check and clean electrical connections. Inspect electrical system. Voltage should be no less than 12 volts DC at coil. B. Stern movement restricted Manually activate stem by pushing on lower diaphragm piston. i more than 5 ibs. of force is required 16 move stem, check lower owlet for obstructions.
MAINTENANCE IMPORTANT: BEFORE PERFORMING ANY MAINTENANCE, MAKE SURE ELECTRICAL POWER TO THE COIL IS SHUT OFF AND LINE PRESSURE IS RELIEVED. See parts drawing on page 13 for reference numbers in parentheses TO REPLACE COIL ONLY: 1. hut off power to coil and disconnect wires from terminals. 2, Remove four Screws (15) from bottom of naive, Lift off Coil Assembly () and replace with new Coil Assembly. 3. Reassemble Coil Assembly and Valve Body. Secure with four screws (15) removed in the previous step.
STORAGE FLUSH PUMP AFTER USE One of the most common causes for faulty pump performance is "gumming’ or corrosion inside the pump. Flush the pump and entire system with a solution that will chemically naturalize the liquid pump. Mix according to manufacturer's directions. This will dissolve most residue remaining in the pump, leaving the inside of the pump clean for the next use.
PRESSURE GAUGE READING PROBLEM AREA SPECIFIC CHECKS CORRECTIONS Pressure Decreasing Between gauge and liquid Clogged suction screen, . Clean screen; correct supply. cause of clogging. 2. Suction has collapsing. |2, Replace with heavier sidewall hose. 3. Pump wearing. 3. Rebuild or replace pump. 4. Plugged suction or pump |4, Clean hose and reduce to pressure head hose. cause of clogging. Between pump outlet and 1. Hack suction hose and {1. Replace hues, seal and Liquid supply or pump fittings for air leaks.
The Toto Commercial Products Two Year Limited Warranty The Tore Company warrants your 1996 or newer Toto Commercial Product {"Product”} purchased after January 1, 1997, 1o be free from defects in materials or workmanship for the priced of time listed below. Where a warrant able condition exists, Toto will repair the Product at no cost 1o you including diagnosis, labor , parts, and transportation. This warranty begins on the date the Product Is delivered to the original retail purchaser.