FORM NO. 42951 MODEL NO. 41520, 41521, 41020, 41021 and 41522 SET-UP AND PARTS LIST STANDARD SPRAY SYSTEM FOR USE ON THE MULTI-PRO 5200 VEHICLE Refer to the illustrated Parts List for the details of parts used in assembling the STANDARD Sprayer System. "Right" and *Left" ag used in the follows ing instructions, refer to the operator's right and left when seated in the normal operating position. Likewise, *Front® and "E;ear' as seen from the operator's position.
HYDRAULIC SPRAY PUMP: Install the Spray Pump to the mounting bracket on the Vehicle Frame with two 3/8° x hex hd cap screws and lock nuts. NOTE: It will be easier to assemble the remaining parts of the Pump Group if the bottom portion of the Suction Strainer is removed. ® Apply thread sealer and install the Sittings, Ball Valves and Wiki-Couplexs as shown in FIG. 2, to connect the Supply, Suction and Agitator Hoses. % Connect the two Hydraulic Hoses to the Wiki-Couplexrs on the Directional Valve.
BOOM ASSEMBLY: Use a paint brush to apply a heavy coating of grease to the tubes which are to be inserted into the Vehicle Frame. & Install the two Boom Mount Assembly into the Vehicle Frame as shown in FIG. 5. Use a torque wrench to tighten the long (174" % 8") screws which join the Wedges to the tubes. Tighten to 50 ft. lbs. CAUTION! FAILURE TO TIGHTEN THESE SCREWS SECURELY COULD RESULT IN THE BOOM FRAME FALLING OFF THE VEHICLE! THESE INSTRUCTIONS APPLY TO THE ASSEMBLY OF W MANUAL BOOM ONLY.
W Insert an Extension Boom Pipe into the Pivot Assembly and secure with four 1/4+ x 1~174" hex hd cap screws and lock nuts. See FIG. 7. Repeat on the opposite side to assemble the other Extension Boom. ® Attach the Boom Support Assembly to the Pivot Assembly, using a 5/16“ x “ screw and hex nut, See FIG. 7. Secure the two plates of the Boom Support Assembly to the Extension Boom Pipe, using two U-bolts and four lock nuts. # Assemble the Boom Support Assembly to the other Extension Boom Pipe.
REF PART NO. DESCRIPTION 1 42084 Drain/Vent Plug 2 42085 Pump Casing 3 42086 Impeller Nut 4 42087 Impeller 5 42088 Mechanical Seal {Vito} 6 42089 Ot Ring 7 20-47-GAD HHS, 42080 Mounting Flange 9 42091 Name Plate Model 9303C-HMX 11 42092 linger Rin 12 42093 Retaining Ring 13 42094 Snap Ring 14 42098 Belg Bearing 15 42096 Spacer 16 42097 shaft Seal 17 42098 Seal Spacer 18 42099 Thrust Bearing Says. {Incl.
BOOM FRAME A CAUTION! THE TWO SPRINGS (REF. #24) ARE UNDER APPROX. 150 LBS. OF PRESSURE. BE VERY CAUTIOUS WHEN REMOVING THE SPRING PINS {REF. #26) FOR REMOVAL OF THE SPRINGS. LBS. CAUTION! THE TWO BOLTS (REF. #8) MUST BE TORQUED TO 50 FT.
BOOM FRAME REF PERT NO. DESCRIPTION QTY 1 42223 Tube Wedge SAYS 2 2 Lock Nut, 1/2 NC 4 3 42225 Cross Support Angle .. 1 4 HOS, 1/2 RC x 2 5 42258 Spacer Tube, 1 1/4" 42217 Boom Mount SAYS .usrsarererroarvsosnronrvoencsrnrne 1 7 BOOM MOUE SAYS oviveuronnrsvensanrsonnsorsiortnsse 1 8 42199 HHS, condenser 2 @ 42234 Center Boom Angle 2z 10 24-10-ad Plat Washer, 5/16 4 11 Hex Mut, 5/16 NC 8 12 20-47-RD CHECKS, ..overrun 2 13 Flat Washer, 3/8 2 14 40493 Center Boom Pipe 40454 Clamp SAYS «volcanoes .
HYDRAULIC SPRAY PUMP REF PART NO. DESCRIPTION QY 1 41790 Hydraulic Wiki Couplet (Male} ,..veeveenvocnsons can 2 2 42947 Hydraulic Hose Assembly vevsveamvanvocrvonnownnvan 2 3 41307 90°8t. Elbow, 1" NPT (ivvavosacvvancnans transverse 1 4 41304 Close Nipple, 1" NBT 1 5 41305 Tee, 1" NPT ,.iveeevsonnvean 2 & 41306 Reducer Bushing, 1* MPT x 1/ FET .overdue 1 7 41314 Close Nipple, 1/2 NpT SN 1 8 40192 Ball valve, 1/2 NPT }Agitator) 1 9 40485 Male Wiki Adapter, 1/2" MPT .
MOTORIZED CONTROL VALVE 2 BOOMS REF PART NO. DESCRIPTION QTY 1 40480 Oik Adapter x 1" H.B. 2 2 21146 Hose Clamp «underachieves 4 3 42997 Supply Hose, 1" I.D. x 1 4 41730 Hose Barb, 3/4" MPT x 1" H.B. 2 5 42939 45°St. Elbow, 3/4" NPT 2 6 24-10-DB Flat Washer, 5/16 S.A.BE. «essvverssvannonseaneas 11 7 5/16 42936 Control Valve seen 1 9 42938 Control Valve Mounting Brb couuenscrnrsonoounsas 1 10 22-12-RID Hex Nut, 5/16 HC suvcveorsorranvrransonasomerens 5 11 41325 Solenoid Valve Mounting Strap .
REF PART NO. DESCRIPTION 3 R N 42125 42126 42127 42128 42129 42130 42131 xxw 42132 42133 xn 43002 wxw 42136 42885 42886 42139 42140 42141 42142 42887 Jam Nut, Nickel Plated Screw, Stainless Steel .. Coll COVE veuvwsvvuruvns overeaten Armature Stop, Nickel Plated 12 V. Colin Bossy, Nylon Encapsulated Strap, Steel-Epoxy Painted vengeance Upper Diaphragm Housing, Nickel Plated .