Operator's Manual

ManualsBrandsToro ManualsAttachmentsBoom Kit, Multi-Pro 1200/1250/5600 Turf Sprayers

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Boom Kit

for Multi-Pro



1200, 1250 and 5600 Sprayers

Model No. 41027

Form No. 3329-365 Rev A

Installation Instructions

Installation

Note: Determine the left and right sides of the machine from the normal operating position.

Note: The figures used to illustrate these installation instructions are of the 5600 model sprayer. The appearance of your

sprayer may vary; however, the installation procedures remain the same.

Note: Depending on your model, you may have extra parts.

Description

Qty. Use

Boom holder

Bolt, 1/2 x 1-1/4 inch

Flange nut, 1/2 inch

Boom restraint hook

Boom holder sleeve

Spring

Knob

Installing boom holders and restraints

Center boom frame

Frame mounting bracket

Bolt, 1/2 x 3 inch

Bolt, 1/2 x 1-1/4 inch

Lock nut, 1/2 inch

Spacer, short

Spacer, long

Boom mounting bracket

U-bolt

Flange nut, 5/16 inch

Bolt, 3/8 x 1 inch

Washer, 1 inch

Flange nut, 3/8 inch

Boom clamp

Hose clamp

Installing the center boom

Boom extension

Bolt, 1/4 x 1-3/4 inch

Washer, 5/8 inch

Flange nut, 1/4 inch

Bolt, 5/16 x 1–1/2 inch

Flange nut, 5/16 inch

Hose clamp

Installing extension booms

Summary of content (8 pages)

PAGE 1
Form No. 3329-365 Rev A Boom Kit for Multi-Pro 1200, 1250 and 5600 Sprayers Model No. 41027 Installation Instructions Installation Note: Determine the left and right sides of the machine from the normal operating position. Note: The figures used to illustrate these installation instructions are of the 5600 model sprayer. The appearance of your sprayer may vary; however, the installation procedures remain the same. Note: Depending on your model, you may have extra parts. Description Qty.
PAGE 2
Installing the Boom Holders and Restraints Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. 1. Position the machine on a level surface, stop the engine, engage parking brake, and remove the key. Remove the key from the ignition switch before you do any maintenance. 4 5 6 7 1 3 2 3 2 m–6608 Figure 1 1. Boom holder 2. Bolt, 1/2 x 1 1/4 inch 3. Flange nut, 1/2 inch 4. Restraint hook 5. Sleeve 6. Spring 7.
PAGE 3
Installing the Center Boom 2. Torque the fasteners to 105 ft-lb (142 N⋅m). 1. Install the center boom frame to the sprayer using the frame mounting brackets, 2 bolts (1/2 x 3 inches), 2 bolts (1/2 x 1-1/4 inch), 2 spacers, and 4 flange nuts (1/2 inch) as shown in Figure 2. 3. Tighten the 4 boom frame bolts (1/2 x 1–1/4 inches) and 4 flange nuts (1/2 inch). 7 4 3 2 6 3 5 4 1 7 m–6609 2 6 5 Figure 2 1. Center boom frame 2. Bolt, 1/2 x 3 inch 3. Bolt, 1/2 x 1-1/4 inch 4. Lock nut, 1/2 inch 5.
PAGE 4
. Install the 2 boom mounting brackets onto the center boom frame (Fig. 3) using 2 U-bolts and 4 flange nuts (5/16 inch). 5. Loosely attach the center boom to the boom mounting brackets (Fig. 3) using 2 boom clamps, 2 bolts (3/8 x 1 inch), 2 washers (1 inch), and 2 flange nuts (3/8 inch). 4 2 6 7 2 4 3 5 8 m–6610 3 1 6 7 5 8 9 10 Figure 3 1. Center boom 2. Boom mounting bracket 3. U-bolt 4. Flange nut, 5/16 inch 5. Boom clamp 6. Bolt, 3/8 x 1 inch 7. Washer, 1 inch 8. Flange nut, 3/8 inch 9.
PAGE 5
Greasing the Pivot Arms Installing Extension Booms The boom pivot arms are not greased at the time of factory assembly and must be greased before use. Note: If you are installing the foam marker kit, install it at this time as directed in the Installation Instructions included with the kit. Grease Type: No. 2 General Purpose Lithium Base Grease. 1. Install an extension boom into the center boom frame’s pivot assembly (Fig.
PAGE 6
Installing Nozzles 5. Repeat steps 1-4 for other boom extension. 6. Double check that the extension boom piping and nozzles are approximately 20 inches from the ground. The nozzles you use to apply your chemicals vary depending on the rate of application that you need; therefore, nozzles are not supplied with the kit.
PAGE 7
Maintenance Greasing the Sprayer Stowing the Boom Extensions Lubricate the boom extension bearings after every 100 hours or once a year, whichever occurs first. Use the boom restraints to lock the boom extensions in the X position when you are not spraying. Grease Type: No. 2 General Purpose Lithium Base Grease 1. Pivot the left boom extension into the upright position. 1. Wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing.
PAGE 8