MODEL NO, MODEL NO, MODEL NO, MODEL NO, MODEL NO. FORM NO. 95-9301 41080-80001 & UP SET UP 41021-80001 & UP d 41220-80001 & UP AND 4122380001 & UP PARTS LIST 41222.80001 & UP MANUAL SPRAY SYSTEM FOR THE WORKMAN 3000 VEHICLE Refer to the illustrated Parts List for details of parts used in assembling the Pro-Control] ™ System, NOTE: “Right”, “Left”, “Front” and “Rear” are referenced while seated in the operator’'s position.
Fig 1. Hydraulic Control Valve 3. Pump Suction Hose 2. R.H. Dump Cylinder Hoses 10. Apply thread sealer and install the 1 1/4" close nipple, suction strainer, 90 degree st. elbow, reducing nipple, and quick adapter into the suction side of the pump (FIG. 3 1. Pump Mounting Bret. 2. Suction Strainer 3. Quick Adapter 11. Inst ail the pump drive belt on the pulleys as shown in FIG. 4.
. Temporarily mount the console mounting bracket to the Upper dash support using two of the earlier removed screws and washers {FIG. 5}, 4. Using (2) 1/4" x 5/8" hex washer head screws, flat washers and nuts, secure the "U" shaped console bracket to the console bracket to the console mounting bracket. Mount the console to the "U" shaped bracket using the {2) mounting knobs (FIG. 5}, §. Route the control cable under the dash and through the hole in the floorboard. See Fig. 6.
6. Mount right Hold-In Brace assembly to the (2) 5/16" carriage bolts in the front Tank Band using {2} 6/16" flat washers and hex nuts. Tighten securely. See FIG. 8. 7. Attach right Boom Hold-In assembly to Hold-In Brace assembly using (2) 1/4" U-bolts and (4) 1/4" lock nuts. Attach Rubber Hold-Down to Hold-in Brace assembly. Repeat steps 6 and 7 for left side. 8. Mount Wash Tank Bracket (open end forward) to right-hand Hold-in Brace assembly using (2} 5/16" x 1" hex hd.
NOTE: Steps 2-4 apply to the assembly of the standard boom only. i the optional "Boom Pivot Kit" will be installed, see the instructions tarnished with that kit. The lower cross support to be used with that kit is different than the support to be used on the standard boom. 2. Position the lower cross support angle and attach it to the boom mount upright arms with {2) 1/2" x 1 1/4" hex hd cap screws and lockouts (FIG. 11). 3.
9. Attach three double barb and one single barb turret assemblies on each extension boom pipe as shown in FIG. 14. Turret assemblies are to be level & spaced on 20" centers. Connect the ferret assemblies with the 3/4" x 19" jumper hoses. Secure with hose clamps. NOTE: Two jumper hoses provided with this kit are 21" long. They should be cut to 19" long for this set-up. LEFT HAND BOOM SHOWN RIGHT HAND BOOM OPPOSITE FiG. 18 1. Boom Support Assembly 5. Single Barb Turret 2. Extension Boom Pipe 8.
11. Mount the tee assembly and bracket to the upper cross support with (2) 5/16" x 1* hex hd cap screws, flat washers, lock washers, and nuts (FIG. 16). 12. Install a 1" quick couplet on the end of the 1" x 100" supply hose and secure with a hose clamp. Connect the supply hose 1o the discharge port on the pump with the quick couplet. Route the hose along the left side of the vehicle under the tank, and connect to the hose barb on the right side of the tee assembly and secure with a hose clamp (FIG. 16).
SPRAYER N il 53 Part No. 75-5190: Located on Radiator Cover Part No, 82-2663: RIS . top, front &rear (2). Located at Fuse e Block (1). Part No. 80-8040: Located on Radiator Cover top, front & rear {2). NO STEP: Part No. 36-3400: Located on Radiator Cover top sides (2): CHEMICALS CAN BE HAZARDOUS 10 REDUCE THE RISK OF ENVIRONMENTAL CHEMICAL FOR THE] Part No. 92-2669: Located on Tank $kid left side @ strut (g, 7t Noon-0686: Located on Tank Lid (1). Part No. 62-8550: Located on Tank sides {2).
TANK LID SAYS (94-7088) Ret. | Part No, Description 1 ] 947208 Swivel Am 1 2 j94.
SKID & TANK (200) Ref. | Part No. Description Cy. Ret. | Part No. Description Cty. 1 142983 Hold-in Brace Says 2 36 | 40480 Female Quick Couplet, 1* 1 2 |3217-6 Hex Nut, 5/16 12 37 | 21146 Hose Clamp 4 3 |3256-23 Flat washer, 516 S.A.E. 14 38 | 82-0012 Hose Barb, 1* NPT 192:0010 U-Batt, 40020 Ball Naive, 1% NPT 1 5 j42198 Rubber Hals-Down Strap 3 40 | 41307 90 St. Elbow, 1" NPT 1 8 42289 Boors Hold-n -L.H. 41 | 94-8506 Suction Hose, (shown) 42 | 3223 HHS, 5/16 |42316 Boom Hold-in R.H, 43.] 92-0135 Door.
BOOM FRAME Ref., | Part No. Description Quy Ret. | Pant No. Description Qty. 1 92-3671 Boom Mtg Angle 42196 Compression Spring 2 2 | 92-3672 Cross Angle Upper 1 24* | 42708 Breakaway Pivot Says, 2 3 | 321535 Lock Nut, 32121-78 | Spring Pin, 92-3670 Boom Mtg Angles R.H. 1 26 | 325828 Flat washer, 5/16 STAEL. 2 5 | 325-5 HHS, 1/2 x 1-1/4 8 27 | 3230-1 Carriage Bolt, 5/16 42225 Cross Support Angle 1 28 | 3214617 | Lock Nut, 42258 Spacer Tube, 42282 Ext.
SPRAYER PUMP ASSEMBLY (3000) Ret. | Part No. Description Qty. Ref. | Part No. Description Qty. 1 |41307 1" 80° Street Elbow 1 42703 Strainer Gasket (ffw 42701) AR 2 | 40480 Quick Couplet {42692 Reducing Nipple, 93-0887 890° St Elbow, 1 20 | 3225 HHS, 5/16x 93-8505 Centrifugal Pump 1 21 | 32534 Lock Washer 4 5 5706 45° &t Elbow, 92-3728 Pump Mounting Bracket 1 6 |92-3731 Nipple, 82178 Hex Nut, 5/16 3 7 141318 Quick Adapter, 3256-4 Flat washer, 3/8 4 41318 Dust.
MANUAL SPRAY SYSTEM (3000) Ref. { Pat No, Description Qi Ret. | Part No. Description Qy. 1 | 82-3688 Ply. & Overflow Hose, 1* x42" 2 19 | 40480 Quirk Couplet 2148 Hose Clamp 8 20 } 42840 St Elbow, 3/4 NPT 1 3 | e-0012 Hose Barb, 1" MPT 142941 Tee, 3/4 NPT 2 4 ] 41308 Tee, 1° NPT 3 22 141294 Close Nipple, 3/4 MPT 2 5 | 3286-23 Flat washer, §/16 STAEL. 20 23 [ 41730 Hose Barb, 3/4 MPT 3217-6 Hex Nut, 816 11 24 141257 Hose Barb, 3/4 MPT x 3/4" 9238758 Manifold Mig.
e fié TURRET BODIES & BOOM HOSES Ref. | Part No. Description Cty. Red. | Part No. Description Quy. * ] 95-8183 Turret Body Double Barb 7 18 1 95-9201 Single Hose Barb 1 {incl. Ref, #'s 1-14) 16 | 40908 Seat Gasket a3 * 195-8181 Turret Body Single Barb 3 17 | 95-9186 Nozzle Cap, 90° 11 {Incl, Ref. #s 1-13 & 15} {incl. Ref. # 16) * 1959184 Turret Body Barb x 1/2 NPT 1 * ] 858187 Nozzle Dust Cap 22 {incl. Ref. #'s 1-13 & 19) {Incl. Rel. 95-9189 Screw 1 18 | 95-9188 TUTTI Turbo Turret (Std.) 11 2 | 95.
CONTROL CONSOLE (3000) Ref. | Part No. Description Q. Ref. | Part No. Description Q.
SOLENOID VALVE (93-1027) Ref, | Part No. Description Qly. Ref. | Part No. Ascription Qiy. 1 |82.0358 Jam Nut Plated 1 12 Diaphragm Vito 2 2 ]42126 Screw Stainless Steel 2 13 1 93-1084 Seat Washer Retainer §.8.