Operator's Manual

ManualsBrandsToro ManualsAttachmentsPro Control Spray System, Multi-Pro 5600 and 5700-D Turf Sprayer

To assure maximum safety, optimum

performance, and to gain knowledge of the

product, it is essential that you or any other

operator of this equipment read and

understand the contents of this manual before

the vehicle engine is ever started. Pay

particular attention to the SAFETY

INSTRUCTIONS highlighted by this symbol.

MODEL NO. 41086

OPERATORS

MANUAL

FORM NO. 104-9084 REV. A

PRO CONTROL SPRAY SYSTEM

for the Multi-Pro

5600 Turf Sprayer

This safety-alert symbol is used to call

attention to a dangerous situation, which

could result in serious injury or death to

the operator or a bystander.

Safety, mechanical and some general information

in this manual are emphasized. DANGER,

WARNING and CAUTION identify safety

messages. Whenever the triangular safety symbol

appears, it is followed by a safety message that

must be read and understood. For more details

concerning safety, read the Safety Instructions on

this page and page 2. IMPORTANT identifies

special mechanical information and NOTE

identifies general information worthy of special

attention.

These instructions are provided as a guide for the

safe operation and maintenance of this equipment.

However, the operator's personal safety, as well

as those persons in the work area, will depend on

the careful actions and good judgement of the

operator. To reduce the potential for injury or

death, comply with the following safety

instructions.

BEFORE OPERATING

1. Operate this machine only after reading and

understanding the contents of this manual. A

replacement manual is available by sending com-

RECOGNIZE SAFETY INFORMATION

©The TORO Company - 2002

plete model and serial number to: The Toro

Company, 8111 Lyndale Ave. So., Bloomington,

MN 55420-1196.

2. Lean how to operate the Sprayer and how to

use the controls properly. DO NOT let anyone

operate this equipment without first receiving

thorough instructions.

3. Keep all shields, safety devices and decals in

place. If a shield, safety device or decal is

malfunctioning, illegible or damaged, repair or

replace it before operating the machine.

4. Chemicals can injure persons, animals,

plants, soils or other property. To eliminate

environmental damage and personal injury:

A. Select the proper chemical for the job.

B. Follow manufacturer's instructions on

chemical container labels. Apply and handle

chemicals as recommended.

C. Handle and apply chemicals with care.

Wear goggles and other necessary protective

equipment. Handle chemicals in well ventilated

areas. Never smoke while handling chemicals.

D. Properly dispose of chemical container and

unused chemicals.

The safety alert symbol means CAUTION,

WARNING or DANGER-personal safety

instruction. Failure to comply with the

instruction may result in personal injury.

SAFETY INSTRUCTIONS

Keep this Operator's Manual in the plastic tube behind the operator seat.

It is very important that all persons operating this equipment have easy access to these instructions at all

times.

Carefully read and follow the "Set-Up" Instructions that are provided with this equipment and the Safety

Instructions in the Multi-Pro Operator's Manual.

Summary of content (28 pages)

PAGE 1
FORM NO. 104-9084 REV. A MODEL NO. 41086 OPERATORS MANUAL PRO CONTROL SPRAY SYSTEM for the Multi-Pro® 5600 Turf Sprayer To assure maximum safety, optimum performance, and to gain knowledge of the product, it is essential that you or any other operator of this equipment read and understand the contents of this manual before the vehicle engine is ever started. Pay particular attention to the SAFETY INSTRUCTIONS highlighted by this symbol.
PAGE 2
SAFETY INSTRUCTIONS WHILE OPERATING 5. Make certain everyone is clear of the machine before starting the engine to move the vehicle or before engaging the Sprayer Pump. 6. If equipment begins to vibrate abnormally, stop immediately. Shut off the vehicle engine and disengage all power. Repair all damage before commencing operation. MAINTENANCE 7. Before servicing or making any adjustments to the Sprayer: C. Disengage all power and wait until all moving parts have stopped. 8.
PAGE 3
CONSOLE FEATURES R Made A V E N In U.S.A. INDUSTRIES Box 5107 S.F., S.D. 57117 PART No. SERIAL No. R E V P G M IMPORTANT: This Console requires selection of area measurement in US (acres); SI (hectares) or TU (1,000 sq. ft.) and type of speed sensor SP1 (wheel drive, etc.), SP2 (radar), or SP3 speed sensor. (The Toro® Pro-Control for the MultiPro 5600 uses the SP3 gear tooth sensor.) Refer to Initial Console Programming on page 12. Console REV. (Revision) can be determined by letter stamped in REV.
PAGE 4
CONSOLE FEATURES CALCULATING "BOOM CAL" (Boom 1, Boom 2, Boom 3): BOOM CAL is calculated by multiplying the number of spray tips times the tip spacing. For the Toro Pro-Control, having nozzles at 20" spacing, the Console should be programmed as follows: (left) - 80 BOOM1 CAL 1 BOOM2 CAL 2 BOOM3 CAL 3 (center) - 60 (right) - 80 CALCULATING "SPEED CAL" NOTE: This SPEED CAL number is critical to the performance of the Toro Pro Control Spray System.
PAGE 5
BEFORE SPRAYING CONSOLE CALIBRATION (CONT'D): CALCULATING "RATE 1" AND "RATE 2" Refer to the Chemical Manufacturer's instructions on the chemical container label to determine the application rate of the chemical to be sprayed. Enter the application rate (with decimal) in RATE 1 and RATE 2. Enter the rates in gallons per acre (US mode), gallons per 1000 sq. ft. (TU mode) or liters per hectare (SI mode) depending on the base measurement selected. NOTE: RATE 2 should not differ more than 20% from RATE 1.
PAGE 6
BEFORE SPRAYING NOZZLE SELECTION GPA/GAL FT2 Refer the nozzle charts to be sure that your spray nozzles have the capacity necessary to achieve the application rate selected. To select the proper nozzle, you need to know the following information: 75 G.P.A. x 4 M.P.H. x 20 5940 = 1.00 G.P.M. (per nozzle) With 1.00 G.P.M. and a pressure of 40 P.S.I. you would select Nozzle No. 95-9188. 1. Recommended chemical application rate in gallons per acre or gallons per 1000 sq. ft. or liters per hectare.
PAGE 7
BEFORE SPRAYING NOZZLE SELECTION GPA/GAL FT2 Liters Per Hectare Application Rates TORO Part No.
PAGE 8
BEFORE SPRAYING NOZZLE SELECTION GPA/GAL FT2 Gallons Per Acre Application Rates Toro Part No. Nozzle Number Pressure Capacity (PSI) 1 Nozzle (GPM) Color Code 8 95-9221 1/4TTJ02-VS Yellow 95-9222 1/4TTJ04-VS Red 95-9223 1/4TTJ05-VS Brown 95-9224 1/4TTJ06-VS Gray 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0.14 0.17 0.20 0.22 0.24 0.26 0.28 0.30 0.31 0.33 0.28 0.35 0.40 0.45 0.48 0.52 0.56 0.59 0.63 0.66 0.
PAGE 9
BEFORE SPRAYING NOZZLE SELECTION GPA/GAL FT2 Gallons Per Acre Application Rates Toro Part No. Nozzle Number Pressure Capacity (PSI) 1 Nozzle (GPM) Color Code 95-9225 1/4TTJ08-VS White 95-9188 1/4TTJ10-VS Light Blue 95-9226 1/4TTJ15-VS Light Green 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 0.57 0.69 0.80 0.89 0.99 1.07 1.14 1.21 1.27 1.34 0.71 0.87 1.00 1.12 1.23 1.33 1.42 1.51 1.59 1.67 1.06 1.30 1.50 1.68 1.84 Gallons per Acre at 20" Spacings 2.
PAGE 10
BEFORE SPRAYING NOZZLE SELECTION GPA/GAL FT2 Gallons Per 1000 Sq. Ft. Application Rates Toro Part No. Nozzle Number Pressure Capacity (PSI) 1 Nozzle (GPM) Color Code 10 95-9221 1/4TTJ02-VS Yellow 95-9222 1/4TTJ04-VS Red 95-9223 1/4TTJ05-VS Brown 95-9224 1/4TTJ06-VS Gray 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0.14 0.17 0.20 0.22 0.24 0.26 0.28 0.30 0.31 0.33 0.28 0.35 0.40 0.45 0.48 0.52 0.56 0.59 0.63 0.
PAGE 11
BEFORE SPRAYING NOZZLE SELECTION GPA/GAL FT2 Gallons Per 1000 Sq. Ft. Application Rates Toro Part No. Nozzle Number Pressure Capacity (PSI) 1 Nozzle (GPM) Color Code 95-9225 1/4TTJ08-VS White 95-9188 1/4TTJ10-VS Light Blue 95-9226 1/4TTJ15-VS Light Green 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 0.57 0.69 0.80 0.89 0.99 1.07 1.14 1.21 1.27 1.34 0.71 0.87 1.00 1.12 1.23 1.33 1.42 1.51 1.59 1.67 1.06 1.30 1.50 1.68 1.84 Gallons per 1000 Sq. Ft.
PAGE 12
BEFORE SPRAYING After all installation procedures have been completed, boom bypass valves closed, and Console power is turned "ON", the Console will flash "CAL" and "US VOLUME PER ACRE". This means you must calibrate or program the Console before it can be operated. NOTE: Turning the POWER ON/OFF switch to "OFF", or disconnecting Console cables does not affect the Console memory. All data is retained.
PAGE 13
BEFORE SPRAYING NOTE: RATE 2 should not differ more than 20% from RATE 1, or Spray Pattern may suffer. If you do not use a second rate, enter the same rate in both RATE 1 and RATE 2. YOU HAVE NOW COMPLETED PROGRAMMING THE CONSOLE. The flashing "CAL" will now extinguish. If not, repeat procedure starting at step 5. INITIAL CONSOLE PROGRAMMING: You may also want to enter data in the keys labeled: and although it is not required for operation of the system. VOL TANK TIME 0 13.
PAGE 14
BEFORE SPRAYING SEQUENCE TO CHANGE DATA-LOCK button several times until, "Press Enter 1. Press for Data Lock" is displayed - Press "Enter". Display will show Old Code E. DATA MENU 2. Enter 4 digit code within 15 seconds. NEW CODE message will appear. Enter 4 digit code within 15 seconds. EXAMPLE: FOR 1258 DEPRESS BOOM1 CAL 1 BOOM2 CAL 2 METER CAL 5 RATE2 CAL 8 and ENTER . ENTER MODE SEQUENCE WITH ACTIVATED DATA-LOCK 1. Depress the key into which you wish to enter data. 2.
PAGE 15
BEFORE SPRAYING 11. Turn MAN/RATE switch to "RATE 1". The Pump should increase pressure until desired rate is achieved. 12. Turn the Boom switches off. The system will stop the Pump. 13. The Pro-Control System is designed to regulate Agitation pressure automatically. The ProControl is pre-programmed and will provide Agitation pressure with the Spray Booms turned Off. However, the pre-programmed Agitation should be tested and modified, if needed, per the following procedure. 6.
PAGE 16
BEFORE SPRAYING FILLING THE SOLUTION TANK: CAUTION CHEMICALS ARE HAZARDOUS AND CAN CAUSE PERSONAL INJURY! Carefully read the directions printed on the chemical manufacturer's labels before handling chemicals. Instructions on chemical manufacturer's container labels, regarding mixing proportions, should be read and strictly followed. Keep spray material away from skin. If spray material comes in contact with body, wash it off immediately with clean water and detergent.
PAGE 17
OPERATION USING THE SPRAYER: AFTER SPRAYING: 1. Drive Vehicle to the area to be sprayed. It is extremely important to carefully wash and rinse the System after every use. This includes the Tank, Pump, Hoses, Nozzles, Strainer Screen, and also the exterior of the Spray Vehicle. 2. Position the throttle at 7/8 to full engine speed to provide the necessary ground speed, pressure and volume. 3. Turn Pump ON/OFF, switch to "ON", and begin forward motion.
PAGE 18
MAINTENANCE PROCEDURE TO TEST THE FLOW METER CABLE: FLOW METER MAINTENANCE ADJUSTMENT PROCEDURES: AND Disconnect the Console Control Cable from the Flow Meter Cable. Hold the Cable connector so that the key way is pointing in the 12 o'clock position. See FIG. 2. Once per season the Flow Meter should be flushed and cleaned. Perform this procedure more often if suspension type products are being sprayed. 1. Thoroughly rinse and drain the entire spraying system. 2.
PAGE 19
MAINTENANCE PROCEDURE TO RE-CALIBRATE FLOW METER 1. Enter the specific METER CAL number, listed on the Flow Meter, in the key labeled METER CAL 5 2. Enter a TOTAL VOLUME of 0 in the key labeled . TOTAL VOLUME 3. Fill applicator tank with a predetermined amount of measured liquid (i.e. 100 gallons). NOTE: For best results, measure fluid using an independent method. For greater accuracy it is recommended that the predetermined amount of measured liquid should fill the applicator tank to its fullest level.
PAGE 20
STORAGE SPRAYING SYSTEM 1. Flush pump and entire spraying system with water and tank cleaning agent. Drain pump and spray system completely. 2. Add a rust inhibiting antifreeze solution to the pump and recirculate through the system, coating the pump interior. Drain solution completely. 3. Remove Flow Meter at the end of each spraying season. Clean Flow Meter turbine and inlet hub. Clean off all metal fillings and wettable powders which have hardened on the plastic and metal parts.
PAGE 21
MAINTENANCE TROUBLESHOOTING GUIDE NO.
PAGE 22
MAINTENANCE TROUBLESHOOTING GUIDE (CONT'D) NO. PROBLEM 13 CANNOT VARY RATE IN MANUAL OPERATION OR IN AUTO 14 SPRAYER PRESSURE IS CORRECT BUT RATE IS LOW 15 TOTAL VOLUME DOES NOT REGISTER 16 TOTAL VOLUME REGISTERS FLOW INACCURATELY CORRECTIVE ACTION 1. Check cabling to hydraulic Control Valve for breaks. 2. Check connections in cable line for cleanliness 3.
PAGE 23
MAINTENANCE REPLACE VALVE CONE AND O-RING'S: 9 1. Disconnect 2-Pin electrical terminal. 8 2. Remove fork and pull the motor assembly off the valve housing. 7 4 3. Remove screw and replace the valve cone. 2 4. Inspect or replace two O-Ring's located on Piston. 6 5. Replace the O-Ring's on the exterior of the Housing. 10 3 6. Reassemble in opposite sequence. 1 7. Retest per inspection procedure. 1795 FIG. 8 1. 2. 3. 4. 5.
PAGE 24
MAINTENANCE WARNING Fluids under high pressure can penetrate the human skin and can cause severe injury, possibly resulting in amputation or death. Hot liquids and chemicals can also cause burns or injury. DO NOT at any time place hand or any other part of the body in front of spray stream. If any part of the body comes in contact with the spray stream, immediately consult a physician. CHANGING OF VALVES AND DIAPHRAGMS: VALVES: Dismantle valve compartment.
PAGE 25
NOTES 25
PAGE 26
NOTES 26
PAGE 27
® 27
PAGE 28
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your 1996 or newer Toro Commercial Product (Product) purchased after January 1, 1997, to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.