Form No. 3329-106 Rev B Pro Controlt Spray System For the Multi-Pro) 5600 & 5700-D Turf Sprayer Model No. 41086—Serial No. 230000001 and Up Operator’s Manual Register your product at www.Toro.
Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Console Computer . . . . . . . . . . . . . Mounting the Flowmeter . . . . . . . . . . . . . . . . . . . Closing the Boom Valves . . . . . . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. Cut the plastic tie that secures the console computer wiring harness under the dashboard. – Follow the manufacturer’s instructions on the chemical container labels. Apply and handle chemicals as recommended. 4. Remove the 2 protective caps from the cable ends. – Handle and apply the chemicals with care. 5. Insert the console control cable and speed sensor cable from under the dashboard through the hole with the large grommet. – Wear all necessary protective equipment.
Closing the Boom Valves 3. Measure, mark, and cut the supply hose as shown in Figure 3. To pump This system is designed to work with a diaphragm pump and must operate with the boom bypass valves closed. 2 To boom valves 1 27 in. (69 cm) Important Before operating the spray system with the console computer, close all bypasses on your boom valves by turning in the red adjustment knob at the bottom of the boom valves clockwise as far as possible. 15 in. (38 cm) 50 in. (1.3 m) Figure 3 1.
Controls Display The Pro-Controlt System consists of a computer-based control console, a speed sensor, and a turbine-type flowmeter. The display shows the function and calibration data. Become familiar with the controls (Fig. 4) before you start the engine and operate the sprayer. These keys allow the operator to enter data into the console computer to calibrate the spray system.
Keypad Reference Table Key BOOM 1 CAL Description Length of boom 1 Value Function1 1 It calculates the length of the boom by multiplying the number of nozzles by the spacing between them in inches (cm) of the left boom. Enter 80 inches (204 cm) as the default. BOOM 2 CAL Length of boom 2 It calculates the length of the boom by multiplying the number of nozzles by the spacing between them in inches (cm) of the center boom. 2 Enter 60 inches (152 cm) as a default.
Key Description Function1 Value Volume of material sprayed per minute at vehicle speed It displays the volume/minute that the system is currently using. AREA / HOUR Area sprayed per hour at vehicle speed It displays acres, 1000 sq. ft., or hectares covered per hour at the vehicle speed driven. DATA / MENU Adjusting the agitation and monitoring the hose reel and other options It allows you to adjust the agitation. VOL / MIN Note: When the number increases, the agitation pressure increases.
2. Press the [Enter] key. 1. Press the [Meter Cal] key. 3. Enter 80. 2. Press the [Enter] key. 4. Press the [Enter] key. 3. Enter the Meter Cal calibration number. Note: The Meter Cal (or flowmeter) calibration number is stamped on the tag attached to the flowmeter or meter cable. 5. Press the [Boom 2 Cal] key. 6. Press the [Enter] key. 7. Enter 60. 4. Press the [Enter] key. 8. Press the [Enter] key. 9. Press the [Boom 3 Cal] key. Entering the Valve Cal Number 10. Press the [Enter] key.
Entering Rate 1 and Rate 2 Data 2. Press the [Enter] key to change the month. Enter the spray application rate (with decimal) in Rate 1 and Rate 2. Enter the rates in U.S. gallons per acre (US mode), U.S. gallons per 1,000 square feet (TU mode), or liters per hectare (SI mode) depending on the base measurement you select. 3. Press the [Time] key. The display shows DAY. 4. Press the [Enter] key to change the day. 5. Press the [Time] key. 1. Press the [Rate 1 Cal] key. The display shows YEAR. 2.
3. Enter your data lock code. Data Menu If the code is correct, the display will show an E. You use this key when you attach additional devices such as a data logger or a GPS. Refer to the operating manuals for these devices for how to program them. 4. Enter your data as you normally do. Note: You may clear the data lock code by entering a code of 0 by resetting the console. Set the power switch to the Off position and hold the [CE] key down while you set the power switch to the On position.
Setting Up the System Initially Field-testing the System Before operating the spray system, perform this procedure. Before operating the spray system, perform this procedure. 1. Attach the supply hose to the anti-siphon tube and fill the tank half full of clean water. 1. Drive the vehicle at the desired spraying speed with the sprayer booms off. Important Inspect and clean all system components before spraying, including the tank, strainer, pump, valves, and nozzles. 2.
Maintenance Calibrating the Flowmeter 1. Press the [Meter Cal] key. Cleaning the Flowmeter 2. Enter the Meter Cal number. Once every season, flush out and clean the flowmeter. Flush out and clean it more often if you are spraying wettable powders. Note: The Meter Cal (or flowmeter) calibration number is stamped on the tag attached to the flowmeter or meter cable. 1. Thoroughly rinse and drain the entire spraying system. 3. Press the [Enter] key. 2.
Troubleshooting Note: If the console computer malfunctions or needs repair, you can resume spraying in manual mode by unplugging the cables form the rear of the console computer. You can then control the system using the center console controls. Problem No display lights with the power on Possible Causes Corrective Action 1. The fuse on the back of the console computer is blown. 1. Replace the fuse. 2. The battery connections are loose. 2. Secure the battery connections. 3.
Problem The speed is inaccurate or unstable The rate reads 0000 The rate is inaccurate or unstable You cannot vary the rate in manual or automatic mode Possible Causes Corrective Action 1. The wheel drive setting is not set to SP3. 1. Set the wheel drive setting to SP3. 2. The Speed Cal number is incorrect. 2. Enter the correct Speed Cal number. 1. The Speed Cal is zero. 1. Enter the correct Speed Cal number. 2. The wheel drive setting is not set to SP3. 2. Set the wheel drive setting to SP3.
Problem Possible Causes The sprayer pressure is correct but the rate is low The total volume does not register The total volume registers flow inaccurately Corrective Action 4. The Rate Inc/Dec switch is faulty. 4. Replace the Rate Inc/Dec switch. 1. The nozzle check valves are plugged. 1. Clean or replace the nozzle check valves. 2. The bypass valves are open. 2. Close the bypass valves. 3. The nozzles are not the proper type or of the proper orifice size. 3.