Installation Instructions

ManualsBrandsToro ManualsAttachmentsSonic Boom Kit, Multi-Pro Turf Sprayers

FORM NO. 106-1225

This manual includes set-up instructions for the MULTI PRO

1100, MULTI PRO

1200, MULTI PRO

1250, MULTI PRO

5500, MULTI PRO

5600 and WORKMAN

Vehicles. Refer to the sections that contain

information pertaining to the set-up for your Vehicle or Sprayer. This kit will install on only MULTI PRO

1100 Vehicles are those with serial number of 30000 and up. Refer to the illustrated Parts List for the details

of parts used in assembling the Sonic Boom

 Kit.

FIG. 1

NOTE: "Right" and "Left" as used in the

following instructions, refer to the operator's

right and left when seated in the normal

operating position. Likewise, "Front" and

"Rear" as seen from the operator's position.

©The TORO Company - 2002

1725

SONAR SENSOR INSTALLATION:

1. Mount the Sensor Bracket to the Boom Pipes

between the Vertical Support and the last Nozzle,

using two (2) "U" Bolts, (4) locknuts, and flat

washers. The Brackets should be tilted up 10°.

Right side is shown in FIG. 1.

NOTE: In order to use a Sonic Boom

Kit your sprayer must first be equipped

with an Electric Boom Lift Kit. The Harness

included with the Electric Boom Lift Kit will

not be used with the Sonic Boom

accessory and may be discarded.

1. "U" Bolts

2. Sensor Bracket

3. Sonar Cord

4. Corrugated Split Tubing

5. Boom Hinge

3. Route the Sonar Cord along the top of the

Boom Support and toward the center of the

Vehicle. Install Corrugated Split Tubing over

Sonar Cable and Boom Support. Use Tie Straps

to secure the Sonar Cords and Corrugated

Tubing to the Boom Support at each end and at

the center. Allow sufficient slack in the Sonar Cord

at the Boom Hinge to permit the Boom to pivot

freely. See FIG. 1.

NOTE: Be sure that no obstructions (hoses

or nozzles are in the path of the Sonar

signal as it travels from the Sonar Head to

the ground surface.

Refer to the following section that contains

information pertaining to the set-up for your

Vehicle or Sprayer.

NOTE: Due to the commonality of the

Sonic Boom Kit there will be extra length

of Harness in some areas. This extra length

should be doubled over and tied using the

Tie Straps included with the Kit.

IMPORTANT: DO NOT ROUTE HARNESS

NEAR MOVING PARTS!

2. Attach the left Sensor Bracket in the

same manner on the left Boom Pipe.

MODEL NO. 41089

SONIC BOOM

for the WORKMAN

and MULTI PRO

SPRAYERS

SET-UP AND

PARTS MANUAL

Summary of content (16 pages)

PAGE 1
FORM NO. 106-1225 MODEL NO. 41089 SET-UP AND PARTS MANUAL SONIC BOOM for the WORKMAN ® and MULTI PRO ® SPRAYERS This manual includes set-up instructions for the MULTI PRO® 1100, MULTI PRO® 1200, MULTI PRO® 1250, MULTI PRO® 5500, MULTI PRO® 5600 and WORKMAN® Vehicles. Refer to the sections that contain information pertaining to the set-up for your Vehicle or Sprayer. This kit will install on only MULTI PRO® 1100 Vehicles are those with serial number of 30000 and up.
PAGE 2
SET-UP INSTRUCTIONS MULTI PRO® 5500 & 5600 VEHICLE: 1. Mount ECU to Plate using four (4) 1/4 NC x 21/2" hex hd cap screws, lock washers and hex nuts. See FIG. 2. 1727 FIG. 3 1. Indicator LIght 1726 1. ECU 2. Plate 3. 4 Relays FIG. 2 2. Sonic Boom Decal 9. Route Harness through new "R" clamps with existing Harness. Identify Harness lead with 3 clear 6-pin connectors. Route that portion through the bottom of the Center Console. 10. Route Harness to Fuse Block under Operator Seat.
PAGE 3
SET-UP INSTRUCTIONS MULTI PRO® 5500 VEHICLE ONLY: 3 12. Install two (2) Boom Switches (included in Boom Lift Kit) and Sonic Boom Mode Switch. Connect Wiring Harness as shown in FIG. 5. 1 2 3 1744 FIG. 6 1. Connector 2. Socket 3. Tang 1728 FIG. 5 1. Right Boom Switch 2. Left Boom Switch 3. Sonic Boom Mode 4. Wiring Harness MULTI PRO® 5600 VEHICLE ONLY: 12.
PAGE 4
SET-UP INSTRUCTIONS 2 6 7 4 NOTE: Use Tie Straps provided to attach Harness to existing Harness or to tie up extra Sonic Boom Harness wherever necessary. 1 3 5 2052 FIG. 8 1. 2. 3. 4. 4 Plug Notch Center Console Panel Throttle Knob 16. Replace Center Console Panel and Throttle Knob. 5. Draw Latch 6. Sonic Boom Switch 7.
PAGE 5
SET-UP INSTRUCTIONS MULTI PRO® 1100 VEHICLE: 5. Connect Wiring Harness to ECU and Relays. NOTE: Vehicles with serial numbers preceding 60231 will require the drilling of holes for ECU, Relays, Fuse Block, Indicator Light, and Sonic Boom Switch. See FIG. 9, 11, and 12. 6. Route Wiring Harness through floor and back through axle mounting bracket. Route the harness section with three (3) clear 6-pin connectors back along left side of Vehicle to behind engine. Then guide up, into the Seat Box. 7.
PAGE 6
SET-UP INSTRUCTIONS 9. Route Harness to Fuse Block under Operator Seat. Connect power and ground wires as shown in FIG. 13. 10. Route remaining Harness along right side of Vehicle to the Boom, following the Vehicle Harness through the Harness Guides. NOTE: Use Tie Straps provided to attach Harness to existing Harness or to tie up extra Sonic Boom Harness whenever Necessary. 1729 FIG. 13 1. Fuse 2. Power Wire 6 3.
PAGE 7
MULTI PRO® 1250 VEHICLE: 1. Mount ECU to Plate using four (4) 1/4 NC x 21/2" hex hd cap screws, lock washers and hex nuts. See FIG. 14. 5 2 4 1 1764 3 2 6 FIG. 15 1. Indicator Light 2. Sonic Boom Decal 8. Route Harness to Fuse Block under Operator Seat. Connect power and ground wires as shown in Fig. 16. 1 1765 FIG. 14 1. ECU 2. Plate 3. 4 Relays 1 4. Fuse Block 5. Wiring Harness 6. Mouting Bracket 2.
PAGE 8
b. Remove the wires/terminals from the 6-pin connectors using a small flat tip screw driver. Insert the tip of the screwdriver into a socket of the Connector from the side opposite of where the wires go in and on the side where the metal Tang of terminal locks into the connector. See FIG 17. Press the Tang back completely and pull the wire/ terminal from the socket. 1 2 3 3 1767 1 FIG. 18 1. Connector Housing 2. Locking Arm 2 3 3. Tang 4 5 1744 FIG. 17 1. Connector 2. Socket 3. Tang 2 c.
PAGE 9
SET-UP INSTRUCTIONS WORKMAN ® VEHICLE: 1. Remove fifteen (15) screws and washers securing the Front Panel to Vehicle frame and remove Front Panel. 2. Locate and drill two (2) 3/8" holes in right Upright Post. See FIG. 20. 3. Mount the Support Bracket to the ECU Bracket using (1) 5/16 NC x 3/4" cap screw, flat washer, lock washer, and hex nut. See FIG. 21. 4. Mount ECU to Bracket using four (4) 1/4 NC x 2-1/2" hex hd cap screws, lock washers and hex nuts. See FIG. 21. 5.
PAGE 10
SET-UP INSTRUCTIONS 12. Install two (2) Boom Switches (included in Boom Lift Kit), Sonic Boom Mode Switch, Sonic Boom Indicator Light, and Decals. Connect Wiring Harness as shown in FIG. 22, page 9. 13. Install five (5) Fuse Decals. Connect power wire to available Vehicle Fuse Block lead, and connect ground wire to ground bolt as shown in FIG. 23. BOOM CONNECTIONS: (Applicable to all Sprayer Vehicles) 1. Connect Wiring Harness to Sonar Sensor cable.
PAGE 11
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the vehicle. If any become damaged or illegible, replace them. Decal part numbers are listed below and in the Operator's Manual. Order replacements from your Authorized TORO Distributor. Part No. 92-2660; Located on the Dash Bracket of ® Workman Sprayers Part No. 94-8576; Located on the Sensor ® ® Bracket on Workman and MULTI PRO Sprayers Part No.
PAGE 12
1739 SENSOR AND BRACKET ASM 95-8567 (LH) (RIGHT SIDE SHOWN) 12 Ref. Part No. 1 2 3 * 4 5 94-8586 32105-30 95-2249 95-2248 94-6869 95-2245 Description Sonar Wire Conduit #10 NC x 2 1/2" Machine Screw Sensor Bracket (right side) Sensor Bracket (left side) Ultrasonic Sensor Sensor Shield Qty. 2 4 1 1 2 2 Ref. Part No. Description 6 7 8 9 10 11 Foam Sensor Shield 3/16" Lockwasher #10 NC Hex.
PAGE 13
LOCATION FOR MULTI PRO 1250 LOCATION FOR MULTI PRO 5500 & 5600 1769 ECU MOUNTING ASS'Y (5500, 5600 & 1250 SHOWN) Ref. 1 2 3 4 5 6 7 8 Part No. 94-8519 3251-3 3217-26 3217-5 3253-3 3253-4 322-3 94-8564 * Not Illustrated Description Wire Harness #10 NCx5/8" Machine Screw #10 NC Hex Nut 1/4" NC Hex Nut 1/4" Lockwasher 5/16" Lockwasher 5/16 NC x 3/4" Hex Cap Screw 5500 ECU Mount Plate Qty. 1 2 2 8 8 2 2 1 Ref. Part No.
PAGE 14
1741 1741A 11 1770 1741B MULTI PRO® 1250 1741C 2051 MULTI PRO® 5600 11 SWITCH PANEL ASM & HARNESS RESTRAINT 14 Ref. Part No. 1 2 3 4 5 * 92-0250 92-8531 40-6410 92-2662 3253-3 100-8591 Description Toggle Switch Switch Boot Warning Light Plug 1/4" Lockwasher Connector Body (For MP 1250) Qty. 1 1 1 2 4 3 Ref. Part No. Description Qty.
PAGE 15
1742 WORKMAN® ECU BRACKET ASM Ref. 1 2 3 Part No. 94-8565 3253-4 3217-6 Description ECU Mount Bracket (Workman) 5/16" Lockwasher 5/16 NC Hex Nut Qty. 1 4 4 Ref. Part No. 4 5 6 3256-3 94-8588 322-3 Description 5/16" USS Flat Washer Support Bracket (Workman) 5/16" NC x 3/4" Hex Cap Screw Qty.
PAGE 16
® 16