Installation Instructions

ManualsBrandsToro ManualsAttachmentsHose Reel Kit, Workman 200 Spray System

Form No. 3353-766 Rev A

Hose Reel Kit

For Workman 200 Spray System

Model No. 41097 —Serial No. 260000001 and Up

Installation Instructions

Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.

Important: T eﬂon tape is r equir ed f or

the installation of this kit. T he tape is used

to wrap thr eads of ﬁttings bef or e assembl y .

T hr eads should be wrapped star ting at the

base and tra v eling to the tip of ﬁtting to ensur e

a w ater pr oof seal.

Important: A non-petr oleum based

lubricant, such as v egeta ble oil, will be

r equir ed f or the installation of this kit.

Note: If y ou are installing this kit on a spra yer

with a co v ered boom kit, y ou will need additional

par ts and instr uctions; contact y our A uthorized

T oro Distributor for more infor mation.

R ead this man ual carefully to lear n ho w to

operate and maintain y our product properly . T he

infor mation in this man ual can help y ou and

others a v oid injur y and product damag e . Although

T oro designs and produces safe products , y ou are

responsible for operating the product properly

and safely .

Y ou ma y contact T oro directly at www .T oro .com

for product and accessor y infor mation, help

ﬁnding a dealer , or to register y our product.

W henev er y ou need ser vice , g en uine T oro par ts ,

or additional infor mation, contact an A uthorized

Ser vice Dealer or T oro Customer Ser vice and ha v e

the model and serial n umbers of y our product

ready . Figure 1 illustrates the location of the model

and serial n umbers on the product.

Figure 1

1. Model and serial number plate

Model No.

Serial No.

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Summary of content (12 pages)

PAGE 1
Form No. 3353-766 Rev A Hose Reel Kit For Workman 200 Spray System Model No. 41097—Serial No. 260000001 and Up Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. Important: Teﬂon tape is required for the installation of this kit. The tape is used to wrap threads of ﬁttings before assembly. Threads should be wrapped starting at the base and traveling to the tip of ﬁtting to ensure a waterproof seal. ready.
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Safety • Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER-"personal safety instruction." Failure to comply with the instruction may result in personal injury or death. • • • Read also the safety and operation instructions in the vehicle Operator’s Manual.
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Installation Loose Parts Use the chart below to verify that all parts have been shipped. Step 1 2 3 4 Qty.
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Step 1 Preparing the Machine No Parts Required Procedure 1. Ensure that the machine is empty of all ﬂuids. If chemicals have been used in the machine, ﬂush the system thoroughly with clean water; refer to your vehicle Operator’s Manual for instructions. 2. Disconnect the negative battery terminal from the battery. Step 2 Figure 2 1. Hose reel mount, left 2. Hose reel mount, right 3. Boom frame 4. Flange bolt (1/2 x 1-1/4 inches) 5. Flange nut (1/2 inch) 6.
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Important: Secure the harness a safe distance from any hot or moving parts that may damage the wiring harness. 6. Remove the hold down bolts and raise the sprayer. Refer to the Operator’s Manual for more information. 7. Locate the starter solenoid on the left side of the engine. Connect the red power wire on the wiring harness to the front of the solenoid (Figure 3). Step 3 Installing the Control Valve Parts needed for this step: 1 1 1 2 2 2 1 1 1 1 2 1 1 1 Figure 3 1.
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2. Remove the two bolts and two nuts securing the supply tee and supply tee mounting bracket to the vehicle (Figure 6). Retain the fasteners for later use. 5. Install the control valve bracket between the supply tee bracket and the mounting frame (Figure 8) using the fasteners removed previously. Figure 8 Valve assemblies not depicted for clarity. Figure 6 1. Supply tee mounting bracket 2. Tank strap 3. Bolt 4. Nut 1. Tank strap 2. Control valve bracket 3. Supply tee bracket 7.
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bracket using two ﬂange-head bolts (1/4 x 3/4 inch) and two ﬂange nuts (1/4 inch). wrench to screw the reducer assembly to the pressure gauge (Figure 11). Figure 11 1. 2. 3. Pressure gauge Wrapped threads Plastic nut 4. 5. 6. Reducer Lubricate O-ring Tee Figure 9 1. Control valve bracket 4. 2. Support bracket 3. Screw, existing 5. 11. Install the pressure gauge assembly to the plastic tee (Figure 11). Flange-head bolt (1/4 x 3/4 inch) Flange nut (1/4 inch) 12.
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Step (Figure 13). Tight the plastic nut to secure the assembly to the valve. 4 Connecting the Spray Hose Parts needed for this step: 1 1 1 Long hose with tting Spray gun Plastic hose clamp, small Figure 13 1. Pressure gauge assembly 2. Large plastic nut 3. 4. Procedure Control valve, open Lubricate O-ring 1. Wrap Teﬂon tape around the threads of the hose ﬁtting on the long hose and install the ﬁtting into the connecting tube on the reel (Figure 15). 15.
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Operation 2. Connect the free end of the long hose to the ﬁtting on the spray gun (Figure 16). Fluid under pressure can penetrate skin and cause injury. • Keep your body and hands away from nozzles that eject high pressure ﬂuid. • Do not aim the sprayer at any person or animal. • Make sure all ﬂuid hoses and lines are in good condition and all connections and ﬁttings are tight before applying pressure to the system. Figure 16 • Use cardboard or paper to ﬁnd leaks. 3.
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Note: Use the pressure gauge to the right of the control valve while turning the red knob to achieve the desired amount of pressure at hand sprayer. Spraying with the Hand Sprayer 1. Pull out the desired amount of hose from the reel. Important: Do not pull the hose with the spray gun. Always hold the hose and pull on it directly. Pulling on the hose with the gun may break the ﬁtting on the gun. 2. Release the trigger lock. 3. Direct the spray gun nozzle at the area to be sprayed and pull the trigger. 4.
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