Installation Instructions

ManualsBrandsToro ManualsAttachmentsHose Reel Kit, Workman 200 Spray System

Table Of Contents

FormNo.3372-574RevA

HoseReelKit

Workman

200SpraySystem

ModelNo.41097—SerialNo.312000001andUp

InstallationInstructions

Introduction

Readthismanualcarefullytolearnhowtooperateand

maintainyourproductproperly.Theinformationinthis

manualcanhelpyouandothersavoidinjuryandproduct

damage.AlthoughTorodesignsandproducessafeproducts,

youareresponsibleforoperatingtheproductproperlyand

safely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1illustratesthelocationofthe

modelandserialnumbersontheproduct.

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Teontapeisrequiredfortheinstallation

ofthiskit.Thetapeisusedtowrapthreadsofttings

beforeassembly.Threadsshouldbewrappedstarting

atthebaseandtravelingtothetipofttingtoensurea

waterproofseal.

Important:Anon-petroleumbasedlubricant,suchas

vegetableoil,willberequiredfortheinstallationofthis

kit.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (12 pages)

PAGE 1
Form No. 3372-574 Rev A Hose Reel Kit Workman® 200 Spray System Model No. 41097—Serial No. 312000001 and Up Installation Instructions Introduction Note: Determine the left and right sides of the machine from the normal operating position. Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage.
PAGE 2
Safety Safety and Instructional Decals Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
PAGE 3
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 Description Qty.
PAGE 4
2 Assembling the Frame Parts needed for this procedure: 1 Electrical box 1 Hose reel mount, left 1 Hose reel mount, right 4 Flange bolt (1/2 x 1-1/4 inches) 4 Flange nut (1/2 inch) 2 Hose reel mounting tubes 4 Bolt (5/16 x 3-1/2 inch) 8 Washer 9 Flange nut, (5/16 inch) 1 Bolt (5/16 x 1 inch) 1 Hose reel assembly 4 Bolt (5/16 x 1-1/2 inches) 8 Plastic tie Figure 3 1. Hose reel mount, left 2. Hose reel mount, right 3. Boom frame Procedure 1.
PAGE 5
8. Locate the starter solenoid on the left side of the engine. Connect the red power wire on the wiring harness to the front of the solenoid (Figure 4). 3 Installing the Control Valve 1 Parts needed for this procedure: 2 g017807 Figure 4 1. Red power wire from the electrical box 2. Solenoid 9. Ground the black wire on the wiring harness to the engine using a coil bolt or other suitable ground (Figure 5).
PAGE 6
5. Install the control valve bracket between the supply tee bracket and the mounting frame (Figure 9) using the fasteners removed previously. 2. Remove the 2 bolts and two nuts securing the supply tee and supply tee mounting bracket to the vehicle (Figure 7). Retain the fasteners for later use. Figure 9 Valve assemblies not depicted for clarity. Figure 7 1. Supply tee mounting bracket 2. Tank strap 3. Bolt 1. Tank strap 4. Bolt 2. Control valve bracket 3. Supply tee bracket 5. Nut 4. Nut 6.
PAGE 7
12. Install the large plastic nut over the pressure gauge and tee assembly. Install a plastic O-ring and adapter to the assembly as shown in Figure 13. 8. Secure the new control valve to the bracket using 2 screws (Figure 11). Figure 13 Figure 11 1. Screw 2. Control valve handle, pointing rearward 1. Gauge tee assembly 3. O-ring, plastic 2. Adapter 4. Large plastic nut 13. Lubricate the O-ring in the adapter with a non-petroleum based lubricant, such as vegetable oil (Figure 14). 9.
PAGE 8
the plastic nut on the hose to secure it to the pressure gauge assembly. 4 Connecting the Spray Hose Parts needed for this procedure: Figure 15 1. Hose to reel 3. Gauge assembly 2. Control valve 4. O-ring, plastic 1 Long hose with fitting 1 Spray gun 1 Hose clamp, small Procedure 1. Wrap Teflon tape around the threads of the hose fitting on the long hose and install the fitting into the connecting tube on the reel (Figure 17). 16. Route the hose from the gauge assembly to the reel.
PAGE 9
Operation 4. Connect the negative battery wire to the battery. 5. Press the hose wind button and carefully guide the hose onto the reel, moving the hose side to side to evenly distribute the hose.. WARNING Fluid under pressure can penetrate skin and cause injury. • Keep your body and hands away from nozzles that eject high pressure fluid. • Do not aim the sprayer at any person or animal.
PAGE 10
Important: Ensure that you flush the spray gun with fresh clean water during your daily cleaning routine (refer to your sprayer Operator's Manual). 5. Use the application rate switch to adjust the application rate to the highest setting. 6. Turn the pump on. 7. Increase the engine speed until the pressure gauge reads 150 psi and set it at that speed. Important: Do not use a pressure setting higher than 150 psi with the hand sprayer.
PAGE 11
Notes: 11
PAGE 12