Installation Instructions

ManualsBrandsToro ManualsAttachmentsHose Reel Kit, Workman 200 Spray System

 2004 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Original Instructions (EN)

Hose Reel Kit

for Workman



200 Spray Systems

Model No. 41097—Serial No. 240000001 and Up

Form No. 3351-333 Rev A

Installation Instructions

Installation

Important You will need to purchase Teflon tape before installing this kit. The tape is used to wrap threads of fittings

before assembly. Threads should be wrapped from left to right, starting at the base and traveling to the tip of fitting (if

looking down the axis of a fitting, tape should be wrapped clockwise from back to front).

Note: Determine the left and right sides of the machine from the normal operating position.

Description Qty. Use

Hose reel frame

Flange-head bolt, 1/2 x 1-1/4 inch

Flange nut, 1/2 inch

Hose reel assembly

Bolt, 5/16 x 1 inch

Washer

Flange nut, 5/16 inch

Electrical box

Flange-head bolt, 5/16 x 1 inch

Plastic tie

Assembling the frame

Control valve

Control valve bracket

Phillips screw

Support bracket

Flange-head bolt, 1/4 x 3/4 inch

Flange nut, 1/4 inch

Pressure gauge

Retainer

O-ring, large

Adapter

Plastic nut, large

Tee

Reducing nipple

Reducer assembly

Plastic nut, medium

Plastic nut, small

Short hose with fitting, 1/2 inch dia.

Installing the control valve

Summary of content (8 pages)

PAGE 1
Form No. 3351-333 Rev A Hose Reel Kit for Workman 200 Spray Systems Model No. 41097—Serial No. 240000001 and Up Installation Instructions Installation Important You will need to purchase Teflon tape before installing this kit. The tape is used to wrap threads of fittings before assembly. Threads should be wrapped from left to right, starting at the base and traveling to the tip of fitting (if looking down the axis of a fitting, tape should be wrapped clockwise from back to front).
PAGE 2
Description Qty. Long hose with fitting, 1/2 inch dia 1 Spray gun 1 Plastic hose clamp, small 1 Use Connect the spray hose Note: If you are installing this kit on a sprayer with a covered boom kit, you will need additional parts and instructions; contact your Authorized Toro Distributor for more information. Preparing the Machine 2. Install the hose reel assembly onto the hose reel frame (Fig. 1) using 4 bolts (5/16 x 1 inch), 4 washers, and 4 flange nuts (5/16 inch). 1.
PAGE 3
Installing the Control Valve 7. Connect the red power wire to the front of the solenoid (Fig. 3), located on the left side of the engine. 1. Remove the hose retainer to disconnect the boom hose from the supply tee (Fig. 5). 1 2 2 1 Figure 3 1. Red power wire from the electrical box on the hose reel. 2. Solenoid Figure 5 1. Supply tee 8. Connect the black wire to a ground terminal, located on the back of the engine. 2.
PAGE 4
3. Install the new control valve into the open port on the supply tee and secure it with a new retainer (Fig. 7). 6. Lightly oil the O-rings in the kit with vegetable oil. 7. Connect the adapter to the valve using the large plastic nut (Fig. 9). 8 6 7 5 2 1 3 4 4 GRAPHIC # 3 2 1 3 m–6934 Figure 7 1. Control Valve 2. Retainer ring, new Figure 9 3. Boom hose 4. Retainer ring, pre-existing 1. 2. 3. 4. 4.
PAGE 5
12. Install the pressure gauge into the open port to the right of the control valve (Fig. 10). 2. Connect the free end of the long hose to the fitting on the gun (Fig. 12). 1 1 2 2 3 3 m–6392 Figure 12 Figure 10 1. Pressure gauge 2. Wrapped threads 1. Spray gun 2. Hose fitting 3. Short hose 3. Hose 3. Secure the end of the hose with a small plastic hose clamp. 13. Connect the threaded fitting on the end of the hose connected to the side of the hose reel to the control valve assembly (Fig. 10).
PAGE 6
• Do not place your hand or any other part of your body in front of the spray nozzle. Safety Instructions • Do not leave the equipment under pressure when you are not present. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER—“personal safety instruction.
PAGE 7
Spraying with the Hand Sprayer Operation Warning 1. Pull out the desired amount of hose from the reel. Important Do not pull the hose with the spray gun. Always hold the hose and pull on it directly. Pulling on the hose with the gun may break the fitting on the gun. Fluid under pressure can penetrate skin and cause injury. • Keep your body and hands away from nozzles that eject high pressure fluid. • Do not aim the sprayer at any person or animal.
PAGE 8