Installation Instructions

ManualsBrandsToro ManualsSprayersSprayer Pump 1000 for Injector Pro, Multi-Pro 1100

Refer to the illustrated Parts List for the details of parts used in assembling the Pro-Control

CONSOLE COMPUTER:

1. Remove four (4) 1/4" x 5/8" washer hd cap

screws to remove the Rear Panel from the

Steering Console.

2. Remove the knock-out plug in the front of

the Steering Console and insert the large

grommet. See FIG. 1.

3. Remove the U-shaped Mounting Bracket

from the Console Computer and secure the

Mounting Bracket to the Steering Console with

two (2) 1/4" x 3/4" washer hd. screws as shown in

FIG. 1.

4. Reinstall the Console Computer within the

Bracket and secure with the two (2) Mounting

Knobs.

5. Insert the Console Control Cable from inside

the Steering Console, through the grommeted

FIG. 1

1. Steering Console 4. Console Computer

2. Grommet 5. Mounting Knobs

3. Mounting Bracket

hole, and plug it into the receptacle in the rear of

the Computer. Secure with locking ring.

6. Route the Cables through the three U

shaped brackets under the left side of the Vehicle

frame, toward the rear of the Vehicle. Secure the

cables with the plastic ties provided and Connect

the Console Control Cable to the 3 ft. Flow Control

Cable.

7. Turn the Computers POWER ON/OFF

Switch to OFF.

8. Route the red and white Battery Wires of the

Console Control Cable to the Fuse Block

mounted inside the Seat Box.

9. Crimp the spade terminal to the white wire.

Crimp the push-on terminal to the red wire. See

FIG. 2.

NOTE: Right, Left, Front and Rear are

referenced while seated in the operators

position.

FIG. 2

1. Console Control Cable 4. Ground Terminal

2. Fuse Block 5. Push-On Terminal

3. Spade Terminal 6. Fuse (20-Amp)

10. Ground the spade terminal on the white wire

to the Ground Terminal Block.

Model No. 41120-80101 & UP

Model No. 41128-80101 & UP

Model No. 41020-80101 & UP

Model No. 41021-80101 & UP

Model No. 41130-80101 & UP

Model No. 41038-80101 & UP

SET-UP AND PARTS

CATALOG

PRO-CONTROL

SPRAY SYSTEM

for the MULTI-PRO

1100 Vehicle

FORM NO. 95-9303 REV A

1083

1082

Summary of content (20 pages)

PAGE 1
Model Model Model Model Model Model No. No. No. No. No. No. 41120-80101 41128-80101 41020-80101 41021-80101 41130-80101 41038-80101 & & & & & & UP UP UP UP UP UP FORM NO. 95-9303 REV A SET-UP AND PARTS CATALOG PRO-CONTROL TM SPRAY SYSTEM for the MULTI-PROTM 1100 Vehicle Refer to the illustrated Parts List for the details of parts used in assembling the Pro-Control NOTE: Right, Left, Front and Rear are referenced while seated in the operators position. CONSOLE COMPUTER: 1.
PAGE 2
CONSOLE COMPUTER (Cont'd): 11. Connect the push-on terminal on the red wire to the male terminal on the red wire coming from the Fuse Block. 12. Insert the 20-amp Fuse into the Fuse Block receptacle. NOTE: The remaining Wiring Harness connections will be made after the Tank and Saddle and the Boom Frame are installed on the Vehicle. SPEED SENSOR: 1. Mount the four (4) Wheel Magnets to the inside rim of the Vehicles left rear wheel with eight (8) hex nuts and four (4) lock washers as shown in FIG. 3.
PAGE 3
1085 FIG. 4 1. Pivot Mounting Plate 4. Hair Pin Cotter 2. Pump Pivot Plate 5. Flat Washers 3. Clevis Pin NOTE: In the following instructions, sealer refers to Teflon Tape. 3. Secure the Centrifugal Pump in a vise. Apply thread sealer and install the fittings to connect the Suction, Supply, Agitator and Overflow Hoses to the Pump as shown in FIG. 5. 1087 1. 2. 3. 4. FIG. 6 Spring Mounting Angle 5. Pump Cover Clamp Pump Pivot Plate 6. Pump Cable Pump Pulley 7. Accessory Control Lever Pump Belt Cover 8.
PAGE 4
TANK ASSEMBLY: 1. Cut the shipping straps and remove the Spray Tank and Saddle Assembly from the shipping skid. NOTE: In the following instructions, sealer refers to Teflon Tape when used for pipe fittings. 2. Apply thread sealer and install the 90° barbed elbow into the bottom of Spray Tank. NOTE: Position the barbed elbow as shown in FIG. 7, so that it will angle toward the left front of the Vehicle after the Tank is installed on the Vehicle. 8.
PAGE 5
FLOW METER: 1. Attach the 1-1/4" x 3" Adaptor Hose to the barb on the outlet end of the Flow Meter. Note flow direction arrow on flow meter. Secure with hose clamp. See FIG. 9. 2. Slide a 1-1/4" hose barb into the other end of the Adaptor Hose and secure with a hose clamp. 1. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame as shown in FIG. 10.
PAGE 6
BOOM FRAME (Contd): 8. Loosely attach the Double Barb Turret Body with the Turret Body Clamp in the approximate center of the Center Boom Pipe. For the most uniform spray coverage, position all Nozzles level as shown in FIG. 11. 9. Loosely attach a single barb Turret Body with the Turret Body Clamp to LH end of the Center Boom Pipe. Loosely attach a threaded Turret Body with the Turret Body Clamp to RH end of the Center Boom Pipe. 12.
PAGE 7
3. Apply thread sealer and install three (3) 90° 3/4" hose barbs into the outlet ports of Solenoid Valves. Install 3/4" x 3/8" barbed 90° elbow in the end of the Solenoid Assembly. see FIG. 14. 4. Loosely attach the Control Valve Bracket to the Cross Support with two (2) 5/16" x 3/4" cap screws and flange lock nuts. 5. Install two (2) Grommets in 1" dia. holes in Solenoid Mounting Bracket. 6. Slide head of 6M x 16 mm hex hd. screw to the top of the mounting groove in each Solenoid Valve.
PAGE 8
FLOW CONTROL CABLE: 1. Route the Flow Control Cable up, along the left Boom Mount, and across the Cross Support Angle, to make connections to Motorized Control Valve and Solenoid Valves. See FIG. 15. 2. Feed the wires through the two (2) Grommets in the Solenoid Mounting Bracket. Connect the black wire on left solenoid, brown on middle solenoid, blue on right solenoid and a white jumper on all three solenoids. See FIG. 15. 3.
PAGE 9
NOTES: 9
PAGE 10
94-1 10
PAGE 11
PRO-CONTROL TANK (MULTI-PRO 1100) Ref. Qty. Ref. Part No. Description 41800 Tank Fitting, 1" NPT Qty. Part No. Description 1 42983 Hold-In Brace Assembly 2 2 3217-6 Hex Nut, 5/16 6 3 3256-23 Flat Washer, 5/16 4 28 41307 90° St.
PAGE 12
1095 12
PAGE 13
BOOM FRAME (MULTI-PRO 1100) Ref. Part No. 1 42223 2 32153-5 Description Qty. Ref. Part No. Description Qty. Tube Wedge Assy 2 23* 3256-62 Flat Washer, 1" S.A.E. 2 Lock Nut, 1/2 4 24* 42196 Compression Spring 2 Breakaway Pivot Assy 2 3 42225 Cross Support Angle 1 25* 42706 4 325-5 HHCS, 1/2 x 1-1/4" 2 26* 32121-78 Spring Pin, 1/4 x 2" 2 5 42258 Spacer Tube, 1-1/4" lg. 2 27 3256-23 Flat Washer, 5/16 S.A.E.
PAGE 14
CENTRIFUGAL PUMP & FLOW METER (MULTI-PRO 1100) 1096 14 CENTRIFUGAL PUMP (93-0848)
PAGE 15
CENTRIFUGAL PUMP & FLOW METER (MULTI-PRO 1100) Ref. Part No. Description 1 41307 90° St. Elbow, 1" NPT 2 41306 Red. Bushing, 1" x 1/2" NPT 3 41314 Close Nipple, 1/2" NPT 4 40192 Ball Valve, 1/2" NPT 5 Qty. Ref. Part No.
PAGE 16
1097 MOTORIZED CONTROL VALVE & SOLENOIDS 16 Ref. Part No. Description Qty. 1 92-3689 Flow Control Cable (3 ft.) 1 2 41480 Motorized Control Valve 3 92-0054 Hose Clamp 4 32128-20 5 41230 6 3234-5 HHCS, 5/16 x 3/4" 4 7 42811 Grommet 8 43-2830 9 48-8020 10 Ref. Part No. Description Qty. 16 96609 Hose Clamp, 3/8 Hose 2 1 17 42276 Gauge Hose, 3/8 ID x 36" 1 1 18 41295 90° Elbow, 3/4" x 3/8" H.B. 1 Hex Nut, 5/16 5 19 R-Clamp 1 95-9236 Solenoid Valve Assy.
PAGE 17
TURRET BODIES & BOOM HOSES Ref * Part No. 95-9183 * 95-9181 * 95-9184 1 2 †3 4 5 6 †7 8 †9 †10 †11 †12 13 14 99-0811 99-0812 95-9191 95-9192 95-9197 95-9196 95-9198 95-9200 95-9199 99-0815 99-0813 41003 95-9193 95-9202 Description Turret Body - Double Barb (Incl. Ref. #’s 1-14) Turret Body - Single Barb (Incl. Ref. #’s 1-13 & 15) Turret Body - Barb x 1/2 NPT (Incl. Ref.
PAGE 18
1098 Pro ControlTM Console (3000) Ref. Part No. Description Qty. Ref. Part No. Description 1 42722 Power Switch 1 12 2 42723 Rate 1/ Rate 2 Man. Swtch 1 13 92-3687 Console Control Cable (13 ft.) 1 3 42724 Man. Adj. Switch 1 14 92-3689 Flow Control Cable (3 ft.
PAGE 19
1101 CONTROL VALVE FLOW METER Ref. 1 2 3 4 5 6 7 8 9 10 Part No. Description 42475 42476 93-1098* 42477 42478 42479 42480 42469 42481 41483 Sensor Housing S.S. Screw, #10 x 3/4" O-Ring (Viton) Dual O-Ring Transducer Assy Turbine Turbine Hub/Bearing Ass’y Turbine Stud Assembly O-Ring (Viton) Hub Housing w/Inserts Mounting Bracket (not shown) Qty. Ref. 1 12 2 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 Part No. Description Qty.
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