FORM NO. 93-0641 MODEL NO. 41190-40001 & UP MODEL NO. 41128-40001 & UP MODEL NO. 41020-40001 & UP MODEL NO. 41021-30001 & UP INSTALLATION INSTRUCTIONS/ PARTS MANUAL FOR THE MULTI-PRO 1100 L INJECTOR-PRO SYSTEM J The following instructions apply io the installation of a single Injector Pro System. If the optional dual System is to be installed, refer o the Set-Up Instructions included with the Detector Pre Pump {Model No. 41181) and the Injector Pro Tank {Model No. 41192).
ALTERNATOR (con't.) FiG, 3 1. Alternator Mtg. Strap dong} 8 Pacer 2. Alternator Mtg. Strap (short) 6. Alternator Pulley 3, Alternator 7. Potboiler 4. Adjustment Strap 8. Alternator Wiring Harness 6. Attach the shorter ‘Mounting Strap to the Transmission’s outer mounting screws. Reattach the Belt Guide and secure with lock washers and hex nuts removed in Step 3.
—ALTERNATOR.
CONSOLE COMPUTER (con’t.) 2, Remove the "U-shaped Mounting Bracket from the Console Computer and secure the Mounting Bracket {o the Steering Console with two (2} 1/4" x 1" washer hd. screws and flat washers, as shown in FIG. 4. 3. Reinstall the Console Computer within the Bracket and secures with the two (2) Mounting Knobs. SPEED SENSOR: 1. Mount the four {4) Wheel Magnets fo the inside rim of the Vehicle's left rear wheel with eight (8) hex nuts and four (4) lock washers as shown in FIG. 8.
INJECTION CONTROL WIRING HARNESS {com’t) 2. Bring the Wiring Ha mess up and through the grommet ed hole in the Steering Console and plug it into the rear of the Console Computer. 3. Route the other end of the Wiring Harness over the top of the Vehicle’'s cross angle, between the Engine's Heat Shield and the Vehicle Frame, and through the three brackets under the Vehicle Frame. MONITOR CONTROL-BOX: 1.
RELAY (con’t) 2, Connect the three Wiring Harnesses and the Engine Starter Solenoid wire to the Relay as shown in DETAIL A of the Electrical Schematic on Page 3. IMPORTANT! If your Vehicle is equipped with the optional Operator Enclosure, install the wire for the Enclosure Fan on the Relay terminal as shown, This will insure that the Fan stops running when the Ignition Key is muted OFF. 3. Mount the assembled Relay and Relay Bracket to the Vehicle cross angle as shown in FIG.
CENTRIFUGAL PUMP (con't.) 1. Pivot Mounting Plate 2. Pump Pivot Plate 3. Clevis Pin 4. Hair Pin Cotter NOTE: In the following instructions, "sealer* refers to RTV clear silicone. 3. Secure the Centrifugal Pump In a vise. Apply thread sealer and install the firings to connect the Suction, Supply, Agitator and Rinse/Hand Gun Hoses to the Pump as shown in FIG. 14. FiG. 12 4. Remove the pipe plug from the Centrifugal Pump, ply thread sealer and install the Pressure Switch into the Pump as shown.
CENTRIFUGAL' PUMP (con't.) 13. Rotate the Belt Cover around the Pump hub until the tension on the Pump Control Cable requires a small amount of pressure to snap the Control Lever ‘over-center’ to disengage the Pump drive.
10. Connect the two cables from the Monitor Control Cable to the connectors from the Vacuum Switch and the Flow Regulator. See FiG. 17. FiG. 17 1. Vacuum Switch 3. Optional Agitator 2. Flow Regulator Connector BOOM FRAME ASSEMBLY: 1. Cut off the *stop” keys welded on the tubes of each of the two Boom Mount Assemblies. Grind the areas to be flush with the tube surface. 2. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame as shown in FIG. 18.
7. Position the two (2} Center Boom angles on the Main Frame and secure them to the Main Frame tube with two (2) square U-bolts, four {4) flat washers and hex nuts. See FIG. 21. FiG. 21 1. Center Boom Angle 6. Triple Serb Nozzle 2. Main Frame 7. Single Barb Noxzema 3. U-Bolt 8. Jumper Hose 4. Center Boom Pipe 9. Strut Assembly 8. Boom Clamp 10. Adjustable Clevis 8, Center and attach the Center Boom Pipe to the two Center Boom Angles with two (2) clamps, 3/8" x 1" cap screws, flat washers and lock nuts.
15, Assemble the Boom Support Assembly to the other Extension Boom Pipe. 16. Adjust the Booms to a level position by adjusting the jam nuts on the adjustable clevis assemblies (See FIG. 21) to the desired position, then tighten the end nuts against the Main Frame plate. 17, Attach thees double barb and one single barb Nozzle Assemblies on each Extension Boom Pipe as shown in FIG. 23. Nozzles are to be spaced on 20 inch centers, Connect the Nozzle Assemblies with the 3/4" x 19" Jumper Hoses.
CHEMICAL SUPPLY HOSE (con’t.) 2. Attach one end of the 3/8" x 48" Chemical Supply Hose to the barbed elbow and secure with a hose clamp. 3. Attach the other end of the Chemical Supply Hose to the hose barb at the Valve on the Injector Pump. Secure with a hose clamp. INLET HOSE ASSEMBLY (Rinse ate Pump to Storage Bracket): 1. Screw the swivel hex nut fitting on the end of the Inlet Hose Assembly onto the threaded pint on the top of the Rinse ate Pump. 2.
TANK & SADDLE Ref | Part No. Description Qty {Ref | Part No. Description Qty.
A CAUTION THE TWO SPRINGS ARE OF ) PRESSURE. BE VERY CAUTIOUS WHEN REMOVING THE SPRING PINS Geffen #41) FOR REMOVAL OF THE SPRINGS. REF # 38 50 LBS, (1 UNDER APPROX. (REF #31) IMPORTANT! THE TWO BOLTS MUST BE TORQUED TO 50 FT.LBS.
BOOM FRAME Ref{ Part No. Description Qty [Ref | Part No. Description Qty 1 40311 Hand Gun 1 32 162-8533 Boom Mounting Bracket 2] 2 [82-8383 Plastic Male Coupling 1 33 [20-28-GAD J Hex Hd Cap Sir 5/18 x 1-1/2 UNC 2 3 e-8662 {Hold-in Hook 2 34 B2711 {Boom Support Assembly L.H.
CENTRIFUGAL PUMP & SUCTION STRAINER Ref| Part No. Description Qty| Ref | Part No. Description 1 (96609 Hose Clamp 120 |43001 Reducing Bushing 1* MPT x 3/4 FPT 2 1928384 [Female Coupling Plastic 21 192-0048 [Square Key 3B 21148 Hose Clamp 22 [20-49-GAD J Hex Hi Cap Screw, 3/8 x NC 4 [82-8554 [Supply Hose, [328967 Hair Pin Cotter 5 {4D4BO l Quick Couplet x 1% Hose Barb o4 J42198 obis Pin, 1/2%x 2 6 |40479 I Quick Adapter, 1* MPT 25 j92-3771 Pump Pivot Plate Says. 141318 [Chick Adapter Cap 126 15708 45° St.
MOTORIZED CONTROL VALVE & BOOMS Ref | Part No, Description Qty I Ref | Part No. Description 1 196609 Hose Clamp 2 |26 [92-B557 190° Hose Barth 1/2 MPT x 3/4" HB R 41280 190° Nozzle Body 1 127 BR-0045 Hose Clamp, 3/4" Hiss B 41291 [Check Valve 1 128 141340 Boom Hose (Right & Left) 41289 [Outlet Adapter 1 28 j42274 I Boom Hose {Center) 41318 Li:ex Plug 1 130 192.0355 Electric Solenoid Valve (100 P.8.
INJECTION PUMP ASSEMBLY (92-8447) Ref [Part No. [Description Qty.
INJECTION PUMP REPLACEMENT PARTS Ref| Part No. Description Oty Ref| Part No.
INJECTION TANK ASSEMBLY (92-8449) Rife Part No. Description Qty| Ref! Part No. Description Qty! [ 93-0766 [injection Tank Lid 1 18 141314 Icicle Hippie 172" NFT 1 R j92-8381 ale Flat Face Coupling 1 19 1828571 [Rinsing Nozzle 1 3 192-8452 190° St. Elbow STN ST 2 120 [93-0757 8 Gallon Strap Assembly 1 4 193-0605 Hex Hd Cap Screw 1/4 x 5/8" 3 21 193-0788 [Over Center Buckle 1 5 [93-0607 Male Threaded Knob 2 22 |358308 [Flat Washer 3/8° 5 6 [03-0606 [Lock Washer 1/4” 3 123 [20-48-GAD [Hex HD.
SPEED SENSOR Ref| Part No. Description Gty 1120-5-AD |HHCS, /4 NCx 1 2 |Lock Washer, 1/4 4 3} 22-11-AGED | Hex Nut, 1/4 NC 4 4141478 Sensor Rod 1 5] 41478 Turret Assembly 2 8] 41477 Sensor Switch Assembly 1 7| 41475 Magnet Assembly {Red) 2 41476 Magnet Assembly (Black) 2 8] 22-15-AGED | Hex Nut, 1/2NC 8 RELAY BRACKET Ref Part No.
SINGLE NOZZLE ASSEMBLY Ref| Part No, Description Qty Nozzle 1 2R2-11-AJD | Hex Nut 174" 2 31 2412-106 | Vinyl R-Clamp 2 41 92-8552 Female Pipe Coupling 1/2” 1 5| 92638 Male Hose Coupling 1/2" 2 6] 96608 Hose Clamp: No. MGH 4 7R1-103-AMD [ Hex Hd. Mach. Screw, | 4 8192-8446 Pump Outlet Hose 1 91 92-8408 Elbow Pump Titling 1 10 92:8460 Insensate Pump 1 111 82-8404 Strait Pump Fitting 1 12p2-9-AJFD [Hex Lock Nut #10 4 13} 24-7-8 Flat Washer 8 14| 20-3-GAD | Hex Hd.
18 SOLENOID VALVE (92-0356) Ref] Part No. Description Qly: 1142126 Screw, Stainless Steel 2 2182-0358 | Jam Nut-Electrolytes Nick! Pirated 1 | Coil Cover Steel Epoxy Painted 1 42203680 | Armature Stop Steel Electrolytes 1 5§ 92-0361 Coil Ass'y (Black) 1 | Strap Steel, Epoxy Painted 1 | Washer Stainless Steel 1 8192.
MONITOR CONTROL BOX (92-8581) CARRIER CONTROL BOX (92-8587) Ref| Part No, Description Qty| [Ret | _Part No.
INJECTOR PRO ALTERNATOR ALTERNATOR Ret | Part No. Description Qty: Ref | Part No.
INJECTION PUMP MOTOR (93-0766) INJECTION PUMP MOTOR (93-0766) j21 93-10668 Ref | Part No. Description Qty Fef | Part No. Description Oty 1 93-1068 Gear Motor Assembly 1 11 931056 [Cover 1 2 [93-1067 |Pan Head Screw 1 12 [93-1067 Pan Head Screw 1 3 193-1070 [Cable Clamp 1 13 P-1057 1 4 193-1068 [Flat Washer 1 14 [93-1072 1 5 931064 Enclosure 1 15 93-1059 2 6 19310689 Hex Nut 1 16 [83-1073 2 7 e-1060 i Lock Washer 2] 17 [93-1071 a .