Operator's Manual

ManualsBrandsToro ManualsSprayersEU Compliance Kit, 2015 and After Multi Pro WM Turf Sprayer

FormNo.3395-593RevB

EUComplianceKit

2015andAfterMultiPro

WMTurfSprayer

ModelNo.41200—SerialNo.315000001andUp

Operator'sManual

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TheEUComplianceKitisdesignedtomeetGermansafety

requirementsbyenablingoperatorstocleanoutresidual

chemicalsfromthesprayersystemandcleantheexternal

machinewhilebypassingthechemicaltank.Itisadedicated

kitforaturfsprayapplicationvehicleandisintendedto

beusedbyprofessional,hiredoperatorsincommercial

applications.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Readthismanualcarefullytolearnhowtooperateand

maintainyourproductproperly.Theinformationinthis

manualcanhelpyouandothersavoidinjuryandproduct

damage.AlthoughTorodesignsandproducessafeproducts,

youareresponsibleforoperatingtheproductproperlyand

safely.

Safety

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Alsoreadthesafetyandoperationinstructionsinthevehicle

Operator’sManual.

ChemicalSafety

WARNING

Chemical substances used in the spray system may

be hazardous and to xic to y ou, bystander s, animals,

plants, soils or other pr oper ty .

•Carefullyreadandfollowthechemical

warninglabelsandMaterialSafetyData

Sheets(MSDS)forallchemicalsusedand

protectyourselfaccordingtothechemical

manufacturer'srecommendations.Forexample,

useappropriatePersonalProtectiveEquipment

(PPE)includingfaceandeyeprotection,gloves,

orotherequipmenttoguardagainstpersonal

contactwiththechemical.

•Keepinmindthattheremaybemorethana

singlechemicalusedandinformationoneach

chemicalshouldbeassessed.

•

R efuse to operate or w or k on the spray er if this

inf or mation is not a v aila ble!

•Beforeworkingonaspraysystem,makesure

thatthesystemhasbeentriplerinsedand

neutralizedaccordingtotherecommendations

ofthechemicalmanufacturer(s).

•Verifythereisanadequatesupplyofcleanwater

andsoapnearby,andimmediatelywashoffany

chemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsforthe

safeapplicationofthechemical.

•Handlechemicalsinawell-ventilatedarea.

•Weargogglesandotherprotectiveequipmentas

instructedbythechemicalmanufacturer.Ensurethatas

littleskinaspossibleisexposedwhileusingchemicals.

•Havecleanwateravailableespeciallywhenllingthe

spraytank.

•Donoteat,drink,orsmokewhileworkingwithchemicals.

•Alwayswashyourhandsandotherexposedareasassoon

aspossibleafternishingthework.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3395-593*B

Summary of content (24 pages)

PAGE 1
Form No. 3395-593 Rev B EU Compliance Kit 2015 and After Multi Pro® WM Turf Sprayer Model No. 41200—Serial No. 315000001 and Up Operator's Manual Note: Determine the left and right sides of the machine from the normal operating position. The EU Compliance Kit is designed to meet German safety requirements by enabling operators to clean out residual chemicals from the sprayer system and clean the external machine while bypassing the chemical tank.
PAGE 2
• Do not leave the equipment under pressure when you • Properly dispose of unused chemicals and chemical are not present. containers as instructed by the chemical manufacturer and your local codes. • Do not use the hand sprayer if the hose, trigger lock, • Chemicals and fumes in the tanks are dangerous; never nozzle, or any other part is damaged or missing. enter the tank or place your head over or in the opening.
PAGE 3
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Qty.
PAGE 4
Procedure 8 9 10 11 12 13 14 15 16 17 Description Qty.
PAGE 5
1 2 Preparing the Machine Installing the Bulkhead Fitting on the Rinse Tank No Parts Required Parts needed for this procedure: Procedure 1. Move the sprayer onto a level surface, set the parking brake, stop the pump, stop the engine, and remove the ignition key. 2. Drain the contents of the tank to remove any chemicals in the lines. Refer to the Operator’s Manual for more information.
PAGE 6
G014260 2 1 3 Figure 5 1. Fork pin 3. 90° barbed fitting 2. Bulkhead fitting 3 Figure 3 1. Bulkhead fitting (with wire attached) 3. Filler cap Installing the Rinse Tank 2. Bottom hole of the rinse tank Parts needed for this procedure: 4. Move the bulkhead fitting into position, ensuring that the O-ring seats against the interior wall of the rinse tank (Figure 3). 5. Secure the bulkhead fitting to the rinse tank with a plastic fly nut (Figure 4).
PAGE 7
Figure 6 1. Bolt 2. Washer 4. Nut 5. Carriage bolts 3. Strap 6. Slot Figure 7 2. Install 2 carriage bolts (3/8 x 3/4 inch) into the slots through the inboard side of the front tank straps (Figure 6). Note: Temporarily secure the carriage bolts to the straps with 2 flange nuts (3/8 inch). 1. Hex-head bolt (3/8 x 3 inches) 5. Rinse-tank bracket 2. Large washer 6. Rinse tank 3. Carriage bolt 7. Rinse-tank straps 4. Flange nut (3/8 inch) 3.
PAGE 8
Installing the Rinse Nozzles 4 1. Install a nozzle assembly up through each of the drilled holes (Figure 9). Installing the Rinse Nozzles Parts needed for this procedure: 2 Rinse-nozzle assembly 2 Bulkhead fitting Drilling into the Main Tank 1. Remove the tank lid and the strainer basket from the tank (Figure 8). Figure 9 1. 90° fitting 3. Rinse-nozzle assembly 2. Bulkhead fitting 2. Install the bulkhead fitting over the exposed threads of the rinse-nozzle assembly (Figure 9).
PAGE 9
1 5 2 3 Installing the Rinse Pump Parts needed for this procedure: 1 Rinse-pump mounting bracket 1 Rinse pump 1 Rinse-pump cover 2 Carriage bolt 2 Flange nut 4 Washer 4 Bolt (1/4 x 1-3/4 inches) 1 Pump barbed fitting 1 Valve mount 1 Pressure filter 1 Barbed fitting 1 Nipple 2 Small hairpin 4 Locknut (1/4 inch) 1 4 5 g025041 Figure 10 Procedure 1. Nut 4. Carriage bolt 2. Tank strap 5. Hairpin 3. Valve mount 1.
PAGE 10
3 2 1 8 7 g024704 Figure 11 1 3. Nipple 1. Barbed fitting 3 4 2 2. Pressure filter 5 6 g025042 Figure 13 6. Attach the pressure-filter assembly to the rinse pump (Figure 12). 1 2 1. Locknut—1/4 inch (4) 5. Rinse-pump cover 2. Rinse-pump mounting bracket 3. Rinse pump 6. Hairpin 4. Bolt—1/4 x 1-3/4 inches (4) 8. Barbed fitting 7. Washer (4) 8. Secure the rinse-pump cover with the 2 small hairpins. 6 g025034 Figure 12 1. Pressure-filter assembly 2.
PAGE 11
1 1 2 5 2 3 4 g024698 Figure 14 1. 90° barbed fitting 4. 4-way valve 2. Barbed fitting 5. Barbed fitting 34 g025043 Figure 16 3. Reducer fitting 2. Insert 4 bolts and 4 washers into the slots of the 4-way valve (Figure 15). 1. Locknut (6 mm) 3. Washer 2. 4-way valve 4. Bolt (6 mm) 4. Install the faceplate bracket onto the valve mount with 2 flange bolts (5/16 x 1 inch) and 2 flange nuts (5/16 inch) as shown in Figure 17. 1 2 3 g025044 Figure 17 1. Nut 2. Bolt Figure 15 1.
PAGE 12
7 Installing the Ball Valve and Mounting Assembly 3 2 1 Parts needed for this procedure: 1 Ball valve 2 Barbed fitting 1 Valve-mount bracket 2 Hex-head bolt (5/16 x 1 inch) 2 Flange nut (3/8 inch) Procedure g025046 1. Assemble the valve-mount assembly (Figure 18). Figure 19 1. Carriage bolt 1 3. Ball-valve assembly 2.
PAGE 13
2 9 1 3 Installing the Hose between the Ball Valve and the 4-Way Valve 9 4 Parts needed for this procedure: 8 5 6 1 Pressure hose (32 inches) 2 Hose clamp Procedure 7 Install the hose between the ball valve and the 4–way valve as shown in Figure 22. g025047 2 4 Figure 20 1. Tee 6. O-ring 2. O-ring 7. 90° barbed fitting 3. Connector (S67) 8. Retaining fork (S53) 4. O-ring 9. Retaining fork (S67) 1 2 3 5. Reducer fitting 2.
PAGE 14
1 3 2 Figure 23 1. Hose clamp 3. Hose (55-3/8 inches) 2. Tee assembly 4. Ball valve 2 11 Installing the Hose Between the Pressure-Filter Assembly and the 4-Way Valve Hose (24 inches) 2 Hose clamp g025054 1. Hose (24 inches) 3. 4–way valve 2. Hose clamp 4. Filter 12 Parts needed for this procedure: 1 4 Figure 24 Installing the Tee Mount Hoses Parts needed for this procedure: Procedure Install the hose between the filter and the 4-way valve as shown in Figure 24.
PAGE 15
1 2 3 4 g025104 Figure 25 1. Rinse-nozzle barbed fitting 3. Hose clamp 2. Rinse-nozzle hose 4. Tee 13 g025055 7 6 5 Connecting the Spray Hose and Gun 1. Tank-strap fastener 5. Carriage bolts (5/16 x 3/4 inch) Parts needed for this procedure: 2. Washer 6. Spray-gun bracket 3. Nut 7.
PAGE 16
14 15 Installing the Rinse Tank Hose Installing the Hose from the 4-Way Valve to the Sprinkler Tee Parts needed for this procedure: 1 Hose (40 inches) 2 Hose clamp Parts needed for this procedure: Procedure 1. Route the rinse-tank hose (40 inches) between the front tank strap and the side of the tank (Figure 28). 1 2 1 Rinse-nozzle hose (24 inches) 2 Hose clamp Procedure 3 1. Install a hose clamp over each end of the hose (24 inches). 2.
PAGE 17
16 17 Installing the Dashboard Switch Install Decals Parts needed for this procedure: Parts needed for this procedure: 1 Dashboard switch 1 Decal 120-0673 1 Decal 120-0687 Procedure Procedure 1. Locate and thoroughly clean the area the 2 decals will be placed (Figure 31). 1. Locate the plug for the rinse-tank switch on the sprayer console and remove the plug (Figure 30). A 1 2 1 g025057 Figure 31 B 1. Decal (120-0687) 2.
PAGE 18
Operation Using the Tank Cleanse Rinse Kit Using the Tank Cleanse Rinse Kit will result in a rinsate; a diluted solution of residual chemicals. In many cases, it is appropriate to apply the rinsate onto the treated areas. However, before doing so, check with the manufacturers of the chemical to ensure that applying a diluted solution to the treated areas will not adversely affect the performance of the product.
PAGE 19
Figure 34 4-way valve + Ball valve Controls Note: When the switch is in the Neutral position, the power is not supplied to the pump and the rinse kit is off. The Tank Cleanse Rinse Kit is controlled by a 3-position switch (Figure 35). Note: Pressing the switch down engages a momentary switch. Power is supplied to the pump only while you hold the switch down. When you release the pressure, the switch moves to the Neutral position and power is no longer supplied to the pump.
PAGE 20
Maintenance Note: You may either spray the rinsate through the booms until the tank is empty, or drain the contents of the main tank into a suitable container and dispose of the diluted solution as required by federal, state, or local regulations. Inspecting the Rinse-Pump Filter Note: You can repeat this rinse cycle again as necessary for 2 timed rinse cycles. Service Interval: After the first 5 hours Every 50 hours Check the rinse-pump filter for any signs of damage.
PAGE 21
Notes: 21
PAGE 22
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 41200 Serial No.
PAGE 23
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
PAGE 24
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).