Form No. 3417-874 Rev C Ultra Sonic Boom™ Leveling Kit 2013 and After Multi-Pro 5800, 1750 and WM Turf Sprayers and Workman® 200 Spray System Model No. 41219—Serial No. 316000001 and Up Installation Instructions Introduction used in conjunction with machines designated by the manufacturer. This attachment maintains consistent distances from the boom nozzles to the ground when spraying over uneven surfaces and is intended to be used by professional, hired operators in commercial applications.
Procedure Description Use Qty. 7 Sonic-boom sensor Bracket Programming plug Sensor cover Lower sensor housing Cap tube Sensor-guard bracket Sensor cable (4 m) Large nut U-bolt Locknut (1/4 inch) Bolt (5/16 x 3/4 inch) Bolt (5/16 x 1-1/4 inches) Locknut (5/16 inch) Cable tie 2 2 2 2 2 2 2 2 4 6 8 8 4 12 12 Install the sonic-boom sensors. 8 No parts required – Connect the wire harness at the boom lift manifold.
have one set of 2 angled straps (either for the covered boom or for the uncovered boom) that you will not use on the machine. Note: The top straps for the uncovered booms also serve as the bottom straps for the covered booms. g038082 Figure 1 3. Disconnect the negative-battery cable from the battery; refer to the Operator’s Manual for your machine. g332525 Figure 2 Sprayers with uncovered booms 2 Assembling the Sensor Mounting Hinge 1. Top strap 3. Bushings (8) 2. Angled strap (2) 4.
Note: Check to ensure that the hinges are not so tight that the mounted sensors do not freely pivot on the hinges. 3 Adjusting the Boom-Hinge Springs No Parts Required g035695 Procedure Figure 4 Assembly for uncovered boom 1. Bolt (5/16 x 3-1/4 inches) 3. Springs 2. Flat washer 4. Locknut (5/16 inch) Important: Operating the spray system with the boom-hinge springs under the incorrect compression could damage the boom assembly.
g227818 Figure 6 1. Boom-hinge spring 2. Jam nut g035698 Figure 7 4 1. Rod end—16 mm (5/8 inch) or less of thread exposed 4. Clevis pin 2. Jam nut 5. Hairpin 3. Lift cylinder 6. Pivot bracket (outer-boom section) Adjusting the Booms 3. No Parts Required Carefully lower the outer-boom sections onto wooden blocks about 10 cm (4 inches) high as shown in Figure 8. Procedure Note: You will need 2 wooden blocks about 10 cm (4 inches) in height for this procedure.
. Adjust the rod end for the lift cylinders end until the hole in the rod ends align with the holes in the pivot brackets for the boom sections (Figure 7). 7. At each pivot bracket, secure the rod end to the bracket with the clevis pin that you removed in step 2. 8. Secure the cotter pins to the pivot brackets with the hairpin cotters (Figure 7) that you removed in step 2. 9. Tighten the jam nut at each rod until the nuts are snug (Figure 7).
5. Replacing the Cylinder-Lift Manifold At the new lift-cylinder manifold, assemble the straight-hydraulic fittings (Figure 11) that you removed in step 3 into port-P and port-T. 1. If installed, remove the hydraulic block cover plate from the lift-cylinder manifold. 2. Label all the hoses connected to the lift-cylinder manifold (ports C1, C2, C3, and C4), and disconnect them from the cylinder manifold (Figure 12). g035707 Figure 11 g035729 1. Straight-hydraulic fitting (1/2 inch) 6.
6. Install the new lift-cylinder manifold onto the mounting bracket with the 2 bolts and 2 locknuts that you in step 4. 6 Replacing the Boom-Cradle Arms Parts needed for this procedure: 2 Boom-cradle arm 2 Caps Procedure The new boom-cradle arms allow the booms to fold up without contacting each other, preventing any possible damage to the sensors mounted on the booms. 1. g035730 Figure 13 1. Bolt 3. Mounting bracket (ultra sonic boom finishing kit) 2. Lift-cylinder manifold 4. Locknut 7.
2. Install each new boom-cradle arm and secure it with the bolt and nut that you previously removed. 7 Installing the Sonic-Boom Sensors g017147 Figure 15 Front view Parts needed for this procedure: 2 Sonic-boom sensor 2 Bracket 2 Programming plug 2 Sensor cover 2 Lower sensor housing 2 Cap tube 2 Sensor-guard bracket 2 Sensor cable (4 m) 4 Large nut 6 U-bolt 8 Locknut (1/4 inch) 8 Bolt (5/16 x 3/4 inch) 4 Bolt (5/16 x 1-1/4 inches) 12 Locknut (5/16 inch) 12 Cable tie 1.
g017149 Figure 17 1. Sensor guard bracket 3. Install the sensor mounting hardware onto the sensor guard bracket with 2 bolts (5/16 x 3/4 inch) and 2 locknuts (5/16 inch) as shown in Figure 18 (for an uncovered boom) or Figure 19 (for a covered boom). g017150 Figure 19 Assembly for machines with covered booms 1. Sensor-guard bracket 4. g035750 Figure 18 Assembly for machines without covered booms 1. Locknut (5/16 inch) 3. Hinge (of sensor mounting hardware) 2. Sensor-guard bracket 4.
Installing the Sensor Note: Refer to Storage (page 24) for installation of the dust cap. 1. Install the lower sensor housing onto the sensor mounting hardware (Figure 20) with 2 bolts (5/16 x 1-1/4 inches) and 2 locknuts (5/16 inch). g035748 Figure 21 1. Lower sensor housing 3. Sensor 2. Large nut g035749 Figure 20 Assembly for machines without covered booms shown 3. Install the programming plug on the sensor (Figure 22). 1. Bottom strap 3.
kit—forward of the lift-cylinder manifold (Figure 24). g035752 Figure 24 1. 4-socket connector (wire 3. Support clamp harness—ultra sonic boom finishing kit) g017158 Figure 22 1. Sideways “T” (programming plug) 3. Notch (sensor) 2. Arrows aligned (programming plug) 4. Sensor 4. 2. 4-pin sensor-wire harness 1. 3.
5. Secure the wire coming from the sensor to the boom with cable ties (Figure 24). 8 Important: Allow enough slack in the wire around the sensor so that the sensor can freely pivot on the hinge without pulling on the wire. 6. Connecting the Wire Harness at the Boom-Lift Manifold Repeat steps 1 through 5 for the outer-boom section at the other side of the machine. Note: For covered booms only: The sensors should not detect the boom cover as this may interfere with the signal.
for the sonic boom to the solenoids for controlling sonic enable as shown in Figure 27. g035891 Figure 27 1. 2-pin connector (solenoid S5) 4. 2-socket connector—LEFT ENABLE (sonic boom wire harness) 2. 2-pin connector (solenoid S4) 5. 2-socket connector—RIGHT ENABLE (sonic boom wire harness) g035773 Figure 28 1. 50-pin connector (electronic controller) 3. Front of the machine 3. 9 Multi Pro 1750 and Multi Pro WM Machines 1.
g035775 Figure 30 g035774 Figure 29 1. Bolt (1/4 x 1-1/8 inches) 3. Flange locknut (1/4 inch) 2. Lower rear flanges (controller cover) 4. Electronic controller 1. Bolt (1/4 x 1-3/8 inches) 5. Flange-head bolt (5/16 x 1 inch) 2. Mounting bracket (ultra sonic boom finishing kit) 6. Lower forward flange (controller cover) 3. Electronic controller 7. Flange locknut (5/16 inch) 4. Flange locknut (1/4 inch) 2. 3.
Connecting the Wire Harness to the Electronic Controller Multi Pro 5800 Machines 1. Route the 50-socket connector of the wire harness for the sonic boom as follows: • For 2015 and before machines—the branch of the wiring harness with the 50-socket connector is routed through the opening in the console base that you made in step 2; refer to the installation instructions for the ultra sonic boom finishing kit.
labeled SONIC MODE MANUAL rocker switch (Figure 34). 10 Connecting the Wiring Harness and Switches Rocker switch (illuminated) 12 Cable tie Insert the rocker switch in the dash panel opening until the switch snaps securely (Figure 34). 6. Align the holes in the panel cover to the holes in the top of the console (Figure 34). 7. Secure the panel to the console with the bolts (Figure 34) that you removed in step 1.
Installing the Ultra Sonic-Mode Switch 11 Multi Pro WM Machines 1. Connecting the Boom-Lift Switches to the Sonic-Boom Harness If installed, remove the 4 flange-head bolts (1/4 x 1/2 inch) that secure the control panel to the console as shown in Figure 36. No Parts Required Connecting the Switches to the Harness Multi Pro 1750 or Multi Pro WM Machines 1. Remove the 4 flange-head bolts (1/4 x 1/2 inch) that secure the switch panel to the center console, and lift the panel (Figure 37 or Figure 28).
Connecting the Switches to the Harness Multi Pro 5800 Machines 1. Remove the 5 flange-head bolts (1/4 x 3/4 inch) that secure the right-side cover to the center console (Figure 39). g035862 Figure 38 Multi Pro WM machines 1. Boom-lift switch (8-pin—machine component) 4. Console 2. Flange-head bolts (1/4 x 1/2 inch) 5. 8-socket connector (wire harness—ultra sonic boom finishing kit) g035846 Figure 39 1. Right-side cover (center console) 2. Flange-head bolt (1/4 x 3/4 inch) 3. Control panel 2. 3.
3. Disconnect the 8-socket connectors of the wiring harness for the machine from the boom-lift switches for the left and right boom-lift control circuits (Figure 40). 13 Calibrating the Sonic Booms Note: Tuck the connectors for the wire harness for the machine alongside the harness. 4. Connect the rocker switches into the 8-socket connectors of the wiring harness for the ultra sonic boom finishing kit (Figure 40).
g327535 Figure 41 Multi Pro 1750 Machines 1. Sonic-boom switch (with indicator light) 3. Right boom-lift control switch 2. Left boom-lift control switch 4. Ignition key g327537 Figure 43 Multi Pro WM Machines 1. Ignition key 2. Left boom-lift control switch 3. Right boom-lift control switch 4. Sonic-boom switch (with indicator light) 5.
Operation Important: When the booms are stowed in the cradle for extended periods of time, cover each sensor (aligned upward) with a dust cap to prevent ultraviolet light from damaging the sensors. Prevent the bottom of the sensors from being exposed to direct sunlight whenever possible; refer to Storage (page 24). Using the Controls g327536 Figure 45 Multi Pro 5800 Machines The sonic-boom switch is located on the dashboard and has 2 settings: automatic mode and manual mode. 1.
Operating the Sprayer Note: If there is a fault in the sonic boom system (e.g., there is no signal coming from a sensor), the boom raises for a few seconds and then stops, and the light on the boom switch (located on the dashboard) flashes slowly—indicating that control of a boom or both booms has stopped. Important: When operating the machine over especially uneven terrain, reduce the ground speed to prevent the booms from striking the ground. Controlling the Outer Booms using the Automatic Mode 1.
Maintenance Storage Cleaning Whenever you are not using the ultra sonic boom system for an extended period, cover the sensors with the dust caps to protect them from the outdoor elements. Clean the sensors periodically with a damp cloth. If a sensor is damaged or excessively dirty, replace it. 1. Important: Do not spray water at or on the sensors. Water sprayed under even household pressure can damage the sensor. Always cover the sensors completely before washing the sprayer.
Troubleshooting Note: Refer to the service manual for additional diagnostic information. Product electrical schematics may be found at www.Toro.com. Problem 1 or both boom(s) are malfunctioning, and the sonic boom light is off. 1 or both boom(s) are malfunctioning, and the sonic boom light flashes slowly. 1 or both boom(s) are malfunctioning, and the sonic boom light is on. Possible Cause Corrective Action 1. A fuse is blown. 1. Replace the fuse. 2. The light is burned out. 3.
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