Installation Instructions

ManualsBrandsToro ManualsAttachmentsUltra Sonic Boom Leveling Kit, 2013 and After Multi-Pro 5800, 1750 and WM Turf Sprayers and Workman 200 Spray System

FormNo.3385-426RevA

UltraSonicBoom

™

LevelingKit

2013andAfterMulti-Pro5800,1750andWMTurfSprayers

ModelNo.41219—SerialNo.314000001andUp

InstallationInstructions

Thisattachmentmaintainsconsistentdistancesfromtheboomnozzlestothegroundwhen

sprayingoverunevensurfacesandisintendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedforsprayinggolfcourseapplications,parks,

sportselds,andoncommercialgrounds.Itisdesignedtoonlybeusedinconjunctionwith

machinesdesignatedbythemanufacturer.

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseethe

separateproductspecicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3385-426*A

Summary of content (16 pages)

PAGE 1
Form No. 3385-426 Rev A Ultra Sonic Boom™ Leveling Kit 2013 and After Multi-Pro 5800, 1750 and WM Turf Sprayers Model No. 41219—Serial No. 314000001 and Up Installation Instructions This attachment maintains consistent distances from the boom nozzles to the ground when spraying over uneven surfaces and is intended to be used by professional, hired operators in commercial applications. It is primarily designed for spraying golf course applications, parks, sports fields, and on commercial grounds.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 Description Use Qty.
PAGE 3
Note: The top straps for the uncovered booms also serve as the bottom straps for the covered booms. 1 4 Preparing the Machine 3 No Parts Required Procedure Position the machine on a level surface, stop the engine, remove the ignition key, and engage the parking brake. 1 2 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition switch before you install the kit.
PAGE 4
3. Install a flat washer on each of the 2 hex-head bolts (3-1/4 inch). 3 4. Insert the bolts through the hinged welded tube openings, hinges, and straps (Figure 3). Preparing the Booms Parts needed for this procedure: 1 Hydraulic manifold block 4 Hydraulic fitting Procedure The booms are set at the factory to travel downward no farther than the horizontal position.
PAGE 5
9. Tighten the jam nut on each rod until it is snug. 10. Remove the hydraulic block cover plate. 11. Label all the hoses connected to the hydraulic manifold block (ports C1 through C4), and disconnect them from the block. Note: Loosen the 2 hydraulic connectors on the right side and the gauge port (Figure 6). Figure 4 1. 16 mm (5/8 inch) or less of 4. Hairpin cotter thread exposed 2. Rod 5. Boom-pivot-pin housing Figure 6 3. Pin 1. Gauge port 3.
PAGE 6
4 5 Replacing the Boom Cradle Arms Installing the Sonic Boom Sensors Parts needed for this procedure: Parts needed for this procedure: 2 Boom cradle arm 2 Sonic boom sensor 2 Caps 2 Bracket 2 Programming plug 2 Sensor cover 2 Lower sensor housing 2 Cap tube 2 Sensor guard bracket 2 Sensor cable (4 m) 4 Large nut 6 U-bolt 8 Locknut (1/4 inch) 8 Bolt (5/16 x 3/4 inch) 4 Bolt (5/16 x 1-1/4 inch) 12 Locknut (5/16 inch) 12 Cable tie Procedure The new boom cradle arms allow
PAGE 7
2 G017148 1 Figure 9 Rear view 1. Mounting bracket (2) G017150 2. Locknuts (1/4 inch) (12) 2. Install the sensor guard bracket onto the mounting bracket with 2 bolts (5/16 x 3/4 inch) and 2 flange nuts (5/16 inch) as shown in Figure 10. 2 1 Figure 11 For a covered boom only 1. Sensor guard bracket 2. Hinge (of sensor mounting hardware) G017149 1 Figure 10 1. Sensor guard bracket G017157 3.
PAGE 8
1 2 6 1 3 2 4 3 3 5 4 G017158 Figure 14 7 8 1. Sideways “T” 3. Notch 2. Arrows aligned 4. Sensor 6. Insert the sensor into the lower sensor housing, and secure it with 2 large nuts provided with the sensor (Figure 13). Note: Discard the lock washers that come with the sensors. 7. Install the cap tube and the cover (Figure 13). Note: Ensure that the sensor wire is routed through the small opening in the cover before installing the sensor cover.
PAGE 9
6 2 1 Mounting the Electronic Control 3 1 5 4 Parts needed for this procedure: 5 5 1 Electronic controller 1 Mounting bracket 4 Bolt (1/4 x 1-1/8 inch) 4 Locknut (1/4 inch) 6 5 g025940 Figure 16 Procedure 1. Bolt 2. Bracket 3. electronic controller Important: In order to complete the installation, a separate finishing kit must be purchased. For the Multi-Pro 5800, order finishing kit 130-8229. For the Multi-Pro 1750, order finishing kit 130-8227.
PAGE 10
Note: The controller connection is keyed and can be connected in only one way. 4. Route the wiring harness to the hydraulic manifold (Figure 17). 5. Route the electronic control terminal on the wiring harness through the knockout hole, but do not connect the terminal to the controller. 2. For model 1750, connect the wiring harness to the electronic controller by routing the wiring harness under the cover (Figure 19). 6.
PAGE 11
7. Install the battery terminal on the wiring harness to the positive (+) terminal of the battery. 6. Install the right-hand side cover on the center console using the fasteners that you removed in step 1. 8. Lower the driver's seat. 7. Route the wiring harness to the back of the vehicle along the path of the other wires and hoses. Installing the Sonic Boom Switch Note: Use cable ties to secure the wiring harness to the other wiring harnesses away from the exhaust system and any moving parts. 1.
PAGE 12
Note: The green light on the sonic boom switch will flash rapidly, indicating that the sonic boom system is in calibration mode. You now have 20 seconds to use the Raise and Lower boom switches to set the desired distance from the booms to the ground. After the 20 seconds, the green light will flash slowly. 8 Calibrating the Sonic Booms 7. Use the Raise and Lower switches to adjust the height of each boom until you achieve the desired distance from the sensor on the boom to the ground.
PAGE 13
Operation Operating the Sprayer Using the Controls Important: When operating the machine over especially uneven terrain, reduce the ground speed to prevent the booms from striking the ground. The Sonic boom switch is located on the dashboard and has 2 settings: Automatic and Manual. Maintenance • Automatic mode: This mode enables the automatic movement of the booms, enabling the boom tips to continually remain the desired distance from the ground.
PAGE 14
Troubleshooting Note: Refer to the service manual for additional diagnostic information. Product electrical schematics may be found at www.Toro.com. Problem One or both booms malfunction; the sonic boom light is Off. One or both booms malfunction; the sonic boom light flashes slowly. One or both booms are malfunctioning; the sonic boom light is on. Possible Cause Corrective Action 1. A fuse is blown. 1. Replace the fuse. 2. The light is burned out. 3. The electronic controller or wiring is damaged.
PAGE 15
Notes: 15
PAGE 16
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).