MODEL NO. 41080-30001 & tp MODEL NO. 41021-30001 & Up MODEL NO. 41220-30001 & Up MODEL NO. 4122130001 & Up MODEL NO, 41222-30001 & Up FORM NO. 92-3719 SET-UP AND PARTS LIST MANUAL SPRAY SYSTEM FOR THE WORKMAN® 3000 VEHICLE 1. Install the TOR APU Electric Clutch Kit as per the instructions provided with that kit. 2. Installment square key into the centrifugal pump shaft key slot. Place the pump pulley on the pump shaft and secure to the shaft using the 5/16" x 3/4" hex hd. cap screw, 5/16 LD, 10 GA.
FIG. 2 1. Hydraulic Control Valve 2. RH. Dump Cylinder Hoses 3. Pump Suction Hose 11. Apply thread sealer and install the x 6* nipple, 90 degree x elbow, close nipple, suction strainer, reducing nipple, and ?;iék adapter into the suction side of the pump 1G. 8). FIG, 3 1. Pump Mounting Bret, 3. Quick Couplet 2. Strainer 12. install the pump drive belt on the pulleys as shown in FIG. 4.
15. Temporally mount the console mounting bracket o the upper dash support using two of the earlier removed screws and washers (FIG. 8). 16, Using (2} 14" x 5/8' hex washer head screws, flat washers and nuts, secure the 'U° shaped console bracket to the console mounting bracket. Mount the control console to the “U* shaped bracket using the {2) mounting knobs {FIG, 5). 17. Route the control cable under the dash and through the hole in the floorboard, See FIG. 6.
side of the front tank mounting band using (4) flat washers and {4) 5/18" hex nuts. Tighten securely (FIG. 8). 32. Attach the boom hold-in assemblies to the hold-in brace assemblies mounted on each side of the front tank mounting band using {4} 1/4" U-bolts and (8) 1/4" ruts (FIG. 8). FIG. 8 1. Hood-In Brace 2. Boom Hold-In 33. Raise and support the front of the tank saddle assembly approximately 80 40 degrees to gain access to the engine compartment, Fig 1. Strut Support Rod 2. Tank Sadie Assembly.
NOTE: Steps 41-43 apply to the assembly of the standard boom only. if the optional “Boom Pivot Kit" will be installed, see the instructions furnished with that kit. The lower cross support to be used with that kit is different than the support used on the standard boom. 41. Position the lower cross support angle and attach it to the boom mount upright arms with (2) 1/2° x hex hd cap screws and lockouts (FIG. 11).
FiG. 14 1. Single Barb Nozzle 2. Double Barb Nozzle 8. Jumper Hose 54. Attach three double barb and one single barb nozzle assemblies on each extension boom pipe as shown in FIG. 14, Nozzles are to be spaced on 20° centers. Connect the nozzle assemblies with the 3/4" x 19" jumper hoses. Secure with hose clamps. 55, Position the control valve bracket, apply thread sealer and Install the 3/4° 45 degree elbow, and the 8/4" x 1° hose barb in the inlet port of the control valve (FIG. 15). §6.
65. Mount the tes assembly and bracket to the upper cross support with (2) 5/16° x 1" hex hd cap screws, flat washers, lock washers, and nuts (FIG. 16). 66. Install a 1" quick couplet on the end of the 1° X 100" supply hose and secure with a hose clamp. Connect the supply hose to the discharge port on the pump with the quick couplet. Route the hose along the left side of the vehicle under the tank, and connect to the hose barb on the right side of the tee assembly and secure with a hose clamp (FIG.
SWIRLING! R RUTTING MEMBERS NO RIDERS : e Located at Fuse Part No, 75-5190: Located on Radiator Cover Black {1). top. front & rear {2). TO AVOID ELECTRIC SHOCK & CAUTION AND PERSONAL INJURY 70 Eileen Part No. 80-804(: | Located on Radiator Cover top, front & ear 2). % NO STEP Part No. 86-8400: | Located on Radiator Cover, top sides @) A CAUTION CHEMICALS CAN BE DANGEROUS; HANDLE AND ABLY WITH CARE. +IMPROPER SELECTION QR USE OF CHEMICALS CAN INJURE PERSONS, LR TR L ROl SRR YRR R T {MANUFACTURER.
SKID & TANK (200) REF PART NO. DESCRIPTION ary 1 42083 Hold-in Brace Says. .2 2 22-12-AGED Hex Nut, 5/16 NC L0 3 24-16-8 Flatware, 516 5. L2 4 82-0010 U-Bolt, 144 42198 Rubber Hold-Down Strap 42259 Boom Holden Says LH. 3oL o1 7 42316 Boom Hold-n Says RH, (opposite) . 1 8 22-11-AJFD Lock Nut, 174 25-25-GAD Carriage Bolt, 5/18 NCx 92-3666 Tank Band Front 1 1% 42452 Protective Gap . .2 12 $2:3667 Tart Band = Rear st 3 42322 Tank Lid {ffw Tank Says) o 14 42056 Breather Gasket (fw Tank Says) .
BOOM FRAME REF PART NO. DESCRIPTION Qry 1 $2-3671 Boom Mounting Angle 92-3672 Cross Angle Upper .. 1 3 20-18-AJFD Lock Nut, 92-3670 Boom Taunting Angle R.H, 1 5 20-868-GAD HHS, 1/2 NC x 1-1/4 45595 Cross Support Angle e 7 42258 Spacer Tube, .2 8 22-12-AGED Hex Nut, 516 42234 Center Boom Angle . .2 10 24-10-AD Flat washer, 5/16 . .4 1" 20-47-GAD HHS, 38 NCx 24-11-AD Flat washer, 40433 Center Boom Pipe . Lt 14 40494 Clamp Says. .2 15 22-43-AJFD Lock Nut, 3/8NC .2 16 42227 Main Frame Tube-Welded Says.
PRAY A Bl 00] REF PART NO. DESCRIPTION Qry 1 9951 9° Elbow, NPT .| .ot 2 92-3720 Nipple, 1-1/4 MPT 5703 90° St Elbow, NPT | o1 4 97802 Centrifugal Pump 5706 457 8t Elbow, 1" NPT .. L2 6 92-3781 Nipple, 1" MPT 41316 Quick Adapter, 1" FPT .2 41318 Dust Cap .2 8 20-48-AD HHS, 3!8 NC x 14/2' .8 9 87-1440 Tension Spring . 1 10 22-13-AJFD Look Nut, 3231-7 Carriage Bolt, 52-2890 Eyeliner Bushing .2 13 923740 Idler Bracket .. L1 14 923701 Idler Spacer {inside) .. 1 15 68-0030 Idler Pulley {ride) .
STEM REF PART NO. DESCRIPTION ary 1 92-3696 .2 2 21146 . 6 3 920012 1 4 41305 .3 5 24-10-DB .20 8 20-12-AD Hex Nut, 5/15 929675 Manifold Mtg. Plate 1 B 20-26-GAD HHS, 5118 2310-GD Lock Washer, 516 . .2 hid 41140 90" Elbow, 1* MPT 41318 Hex Plug, 1" MPT 92-3723 U Bolt, SH ENC 41304 Close Nipple, 1" NPT .. 3 14 40020 Ball Valve, "NPT 920288 Hose Barb, 1° MPT 92-00485 Hose Clamp .
REF PART NO. DESCRIPTION Qry 1 92-0045 Hose Clamp, 3/4 Hose .22 2 40806 Jumper Hose, 41340 Boom Hose (Right & Left} 42274 Boom Hose (Center) 42262 Extension Boom Pipe Says 40493 Center Boom Pipe . ., 1 ? 41001 Snorter Body & Check Valve {Double Barb) 8 8 41002 Nozzle Body & Check Valve (Triple Barb) 41000 Nozzle Body & Chechen Valve {Single Barb) . .4 41003 Diaphragm {w 41000, 41001 & 41002) 40999 Clamp Y o 1 40997 Adapter Cap & Seat Gasket Says 40098 Seat Gasket (Fw 40097) .. ..
REF PART NO. DESCRIPTION 1 42983 2 42034 3 42932 4 A2870 8 42926 8 42931 7 42930 & 42935 9 42928 10 49278 11 9-3716 12 42028 13 92-3788 14 920679 15 42920 18 34-140-AMID 17 42922 18 24-AD 19 22-11-AGED 20 41230 21 42023 22 42921 23 42924 24 42925 42028 25 42927 26 42937 42764 12-10 AWG Female Terminal . 16-14 AWG Female Terminal insulated Female Terminal Solenoid Valve . Control Valve Male Fitting Tubing .
REF PART NO. DESCRIPTION QTY 1 42125 Jam Nut, Nickel Plated Ceeerrereanorasan 1 2 42126 Screw, Stainless Steel ...civvureorinruiverronse 2 3 42127 Coil Cover 1 4 42128 Armature Stop, Nickel Plated 1 5 42129 12 V. Coil Says, Nylon Encapsulated 42130 Strap, Steel-Epoxy Painted 1 7 42131 Upper Diaphragm Houdini, Nickel Plated spring, Stainless Steel (f/w 42942 Kit) . 1 g 42132 Armature, Nickel Plated . 1 i0 42133 Retainer Ring ..oceans ey seer Diaphragm, Rubber (f/w 42942 Kit) .